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Equipment selection by lifting capacity, technology and working environment.

  • Electric Gantry Crane for Industrial Material Handling

    Electric Gantry Crane for Industrial Material Handling

    Electric Gantry Crane for Industrial Material Handling

    Henan Mine Crane · Electrified Gantry Lifting Systems

    Electric Gantry Crane for Industrial Material Handling

    Engineered electric gantry cranes combine powered hoisting, controlled load travel and a self-supporting gantry structure for workshops, fabrication yards, precast plants, warehouses and outdoor material-handling routes.

    Single-girder, double-girder, semi-gantry and offset-leg configurations are developed around rated load, span, lifting height, runway length, operating duty, power supply, wind conditions and site interfaces. Each proposal defines the crane equipment, rail system, electrical boundary, documentation and commissioning scope.

    double girder electric gantry crane for industrial outdoor lifting
    Electric-hoist and winch-trolley arrangements are selected from load, duty, span, lift and operating environment.

    What Is an Electric Gantry Crane?

    An electric gantry crane is a self-supporting or partly self-supporting lifting system in which the hoisting motion and one or more travel motions use electric drives. The bridge is carried by rigid or flexible legs instead of relying entirely on an overhead building runway. Full gantry cranes run on two ground rails; semi-gantry cranes use one ground rail and one elevated runway. Compact mobile units may travel on industrial wheels when the floor, route and operating restrictions permit.

    Three motions normally define the handling cycle: vertical hoisting, cross travel along the bridge and long travel along the runway or floor route. Electric motors, brakes, reducers, limit devices and controls coordinate these motions. Electric power improves repeatability and productivity compared with manually moved frames, but it also requires a defined electrification method, protective devices, earthing, cable management and commissioning plan.

    The term does not describe one standard crane. An electric hoist gantry crane supports economical general-duty handling, while an open-winch trolley serves higher capacity, longer lift, intensive duty or process requirements. Rail-mounted cranes provide controlled travel over a fixed route. Motorized mobile gantries serve shorter routes only after floor capacity, wheel loading, stability and movement controls have been verified. Selection begins with the load and work cycle rather than the motor rating alone.

    Electric Gantry Crane Types

    01 · Single-Girder Electric Hoist Gantry

    One main girder carries an underslung electric wire-rope or chain hoist. The arrangement controls deadweight and equipment cost for general manufacturing, warehousing, assembly and maintenance duties.

    02 · Double-Girder Electric Hoist Gantry

    Two girders provide greater structural stability, improved lifting-height utilization and broader capacity potential while retaining the service simplicity of a packaged electric hoist or sitting trolley.

    03 · Double-Girder Winch-Trolley Gantry

    A top-running open-winch trolley supports higher load, longer lift, faster speeds, heavier duty, auxiliary hooks and redundant machinery arrangements required by demanding industrial processes.

    04 · Electric Semi-Gantry Crane

    One end carriage travels on an elevated building runway and the opposite end travels on a ground rail. The layout serves workshop edges, production bays and indoor-to-outdoor transfer routes.

    05 · L-Type Electric Gantry Crane

    An offset L-shaped leg improves side clearance for long materials and permits cantilever handling. Hook, grab or magnetic attachments can be integrated for the approved operating duty.

    06 · Motorized Mobile Gantry Crane

    Powered wheels support controlled relocation in maintenance or assembly areas. Capacity, travel surface, gradients, wheel loads, wind exposure and safe movement procedures limit the permissible application.

    Compare Electric Gantry Crane Configurations

    Configuration Typical Application Duty Position Principal Advantage Engineering Boundary
    Single-girder electric hoist General light- and medium-capacity handling Low to moderate Lower self-weight, compact mechanism and economical structure Span, hook approach, headroom and duty must remain within the selected hoist system
    Double-girder electric hoist Medium-capacity production, yards and maintenance Moderate Stable bridge, improved lift geometry and accessible trolley arrangement Hoist duty and wheel loads require confirmation at the operating cycle
    Double-girder winch trolley Heavy, high-lift or intensive industrial service Moderate to high Custom speeds, auxiliary hook, higher duty and machinery redundancy options Higher engineering, structural, electrical and maintenance scope
    Semi-gantry Workshop edge and indoor-to-outdoor transfer Low to high Reduces one line of ground legs and preserves floor access Building runway capacity, rail elevations and lateral forces require verification
    L-type offset gantry Long products, loading lanes and side transfer Low to moderate Open leg geometry and practical cantilever coverage Offset reactions, load swing and transfer clearances affect structural design
    Motorized mobile gantry Maintenance cells and flexible short-route handling Intermittent to moderate Relocatable coverage without a permanent runway Floor condition, slope, wheel traction, stability and outdoor wind restrict movement

    Selection principle: packaged electric hoists control cost for general duty; open-winch trolleys support higher capacity, longer lift, intensive service, redundancy and process-specific control.

    Match the Electric Gantry Crane to the Application

    Application Starting Configuration Handled Material Critical Selection Data
    Workshop fabrication Single-girder electric hoist gantry Steel assemblies, machines and fixtures Bay width, hook approach, floor route and production frequency
    Outdoor material yard Rail-mounted single- or double-girder gantry Plate, sections, equipment and packaged materials Wind, drainage, rail alignment, corrosion protection and storm parking
    Precast concrete yard Double-girder electric or winch-trolley gantry Beams, slabs, moulds and reinforcement cages Member geometry, lifting beam, synchronized points, duty and yard coverage
    Warehouse or logistics area Compact single-girder or semi-gantry crane Palletized equipment, dies and maintenance loads Aisle clearance, positioning, radio control and traffic separation
    Steel fabrication line Double-girder or L-type electric gantry Long sections, pipes, coils and fabricated modules Attachment, cantilever reach, side clearance and load-control method
    Construction project Project-specific electric gantry system Bridge sections, tunnel components and heavy modules Temporary foundations, relocation, erection sequence and project schedule

    Application matching also defines the control philosophy. Occasional maintenance lifts may use pendant control, while production handling often benefits from radio control and variable-frequency drives. A cabin may be specified for long travel routes, process visibility or harsh environments. Automation, anti-sway, positioning and plant communication are developed only after the material flow and exclusion zones are documented.

    Technical Selection and Specification Framework

    A technically comparable quotation requires one operating basis for every supplier. Rated capacity must include the lifted item and all below-hook equipment. Span is measured between rail centers, while working width includes any required cantilever coverage. Lifting height must reflect the lowest pickup point, highest set-down point and available structural clearance.

    Specification Item Required Project Data Resulting Engineering Decision
    Maximum gross suspended load Load, lifting beam, sling, grab, magnet, spreader and every suspended component Capacity, hoist, trolley, girder, legs, wheels and brakes
    Span and cantilever Rail-center span plus required outreach beyond each leg Girder section, leg geometry, deflection and shipping split
    Lift and headroom Rail level, lowest pickup, highest hook position and overhead clearance Hoist geometry, rope capacity, trolley form and total crane height
    Runway and travel route Rail length, end approaches, crossings, slope, floor condition and obstacles Long-travel drives, rails, buffers, cable system and alignment tolerance
    Duty and load spectrum Lifts per hour, average load, full-load frequency, shifts and annual operating hours Working class, fatigue basis, motor rating, brake duty and component life
    Speeds and positioning Hoist, trolley and crane speeds plus required low-speed control Motor power, VFD range, braking and positioning devices
    Electrical supply Voltage, frequency, phases, available fault level and plant connection point Panels, protection, transformers, cable sizing and electrification
    Environment Indoor or outdoor, wind, temperature, rain, dust, humidity, altitude and corrosive exposure Enclosures, heaters, cooling, coatings, anchors and weather protection
    Codes and acceptance Destination rules, governing crane standard and inspection authority Design documents, compliance schedule, tests and certification boundary

    Double-Girder Electric-Hoist Product Family

    Henan Mine Crane product data covers 3–50 t capacity, 7.5–35 m span, 4–30 m lifting height and A3–A5 working class. Final limits depend on the approved configuration and project standard.

    Single-Girder Semi-Gantry Product Family

    Product data covers 1–32 t capacity, 6–35 m span, 4–20 m lifting height and A3–A5 working class. The elevated runway and ground rail form part of the interface review.

    L-Type Electric-Hoist Product Family

    Product data covers 1–32 t capacity, 6–35 m span, 4–20 m lifting height and A3–A5 working class, with cantilever and attachment options evaluated for the operating case.

    Safety, Controls and Electrical Protection

    Safety functions are selected from the risk assessment, operating method, crane duty and governing rules. The final design should distinguish normal control, protective limiting, emergency stopping and storm security. A device list alone does not replace calculation, validation, commissioning or operator procedures.

    Load and Hoist Protection

    Overload limiting, upper and lower travel limits, brake monitoring where required, rope guidance, hook safety latch and controlled low-speed positioning protect the vertical lifting motion.

    Travel Protection

    End limits, buffers, audible and visual warnings, emergency stops, travel brakes and anti-collision functions are selected for route length, traffic and multiple-crane operation.

    Variable-Frequency Control

    VFD control provides progressive acceleration, reduced load swing, controlled approach and lower mechanical shock. Speed ranges are matched to motor cooling and process demand.

    Outdoor Wind Security

    Anemometers, operational wind limits, rail clamps, storm anchors, parking positions and site procedures control wind risk for rail-mounted outdoor cranes.

    Electrical Protection

    Isolation, short-circuit and overload protection, phase monitoring, earthing, enclosure selection and cable management are coordinated with the plant supply and environment.

    Skew and Position Control

    Long spans, high travel speeds or uneven wheel loading may require encoder feedback, independent-drive coordination, anti-skew logic or position supervision.

    Structure, Headroom and Electrification

    Box girders provide torsional stiffness and controlled deflection for industrial rail-mounted cranes. A single-girder bridge reduces self-weight and wheel reactions, while a double-girder bridge supports top-running trolley arrangements, improved hook height and heavier service. One leg may be rigid and the opposite leg flexible on longer spans to accommodate thermal movement and rail tolerances.

    Headroom is governed by the relationship between rail level, bridge depth, trolley or hoist position, hook approach and the highest required load position. Raising the overall frame is not always the most economical solution because leg height, wind moment, stability, shipping and erection requirements also increase. A section drawing should confirm vertical and side clearances before fabrication.

    Common electrical feeds include cable reels, festoon systems, conductor bars and project-specific trailing-cable arrangements. The selected method follows runway length, travel speed, outdoor exposure, maintenance access and plant connection point. Standard product families can be configured for 380 V, 50 Hz or project supplies within 220–660 V and 50/60 Hz, subject to electrical review.

    single girder electric hoist gantry crane structural arrangement
    Girder geometry, hoist position, leg form and electrification are coordinated with the required working envelope.

    Project Case: 700 t Gantry Crane for Bridge Construction

    Documented Heavy-Lift Application

    Henan Mine Crane supplied a 700 t project-specific gantry crane for construction work associated with the Zhangjiagang Yangtze River Bridge. The system handled large steel tower sections, placing the lifting operation far beyond the duty of a standard packaged electric-hoist gantry crane.

    The case demonstrates the engineering sequence required when load geometry, lifting points, construction stages and site boundaries control the crane concept. Structural arrangement, lifting machinery, electric drives, travel coordination, foundations, erection method and acceptance planning must be treated as one system. Rated tonnage alone cannot define a heavy-lift gantry.

    The same discipline applies at smaller capacities. A reliable electric gantry crane proposal should identify the suspended load, work cycle, coverage, duty, wind basis, rail interface, power feed, control method and testing boundary before price and delivery are fixed. The 700 t installation represents a specialized project application and is not a standard-range price example.

    700 tonne gantry crane for bridge steel tower construction
    Large bridge components require integrated structural, mechanical, electrical and site-interface engineering.

    Engineering Deliverables and Quality Records

    robot welding workstation for gantry crane box girder fabrication
    Controlled fabrication and traceable inspection records support the approved crane design and acceptance plan.

    A commercial proposal should identify the design basis and the documents delivered with the equipment. Typical engineering outputs include the general arrangement, wheel loads, maximum rail reactions, foundation interface, power demand, motor list, single-line diagram, control description and shipping split. Final documentation follows the contract, destination rules and acceptance authority.

    Manufacturing control normally covers material identification, welding procedures, dimensional inspection, machining, assembly, coating preparation and electrical-panel verification. Non-destructive examination, third-party witness points and material certificates are included when specified in the inspection and test plan. Factory testing should record hoist, trolley and crane motions, limits, brakes, controls and protective functions available before shipment.

    Procurement review should confirm drawing approval stages, deviation handling, document language, spare-parts list, test records and release criteria. This evidence establishes traceability between the approved specification and the delivered crane and prevents essential documentation from becoming an undefined post-order item.

    Installation, Commissioning and Lifecycle Planning

    Site preparation begins before shipment. Ground rails require verified foundations, level and gauge tolerances, drainage, end stops and an agreed installation datum. Semi-gantry cranes also require confirmation of elevated-runway alignment and building reactions. Mobile cranes require a floor survey covering capacity, flatness, joints, gradients, obstructions and the complete travel route.

    Before Delivery

    Approve drawings, rail details, wheel loads, electrical connection, access route, lifting plan, temporary works and storage protection. Confirm whether girders arrive as complete units or shipping sections.

    Erection and Alignment

    Assemble the structure under an approved lifting method, align rails and end carriages, verify diagonal dimensions, set buffers and anchors, route cables and complete electrical termination.

    Commissioning and Acceptance

    Check insulation, earthing, phase sequence, limits, brakes, controls, warning devices and no-load motions before functional and load testing under the governing acceptance plan.

    Operating Handover

    Provide operating instructions, maintenance schedules, lubrication points, electrical drawings, parts information and training for operators and maintenance personnel.

    Planned Maintenance

    Inspect ropes or chains, hooks, brakes, wheels, rails, fasteners, structure, electrification and protective devices at intervals based on duty, environment and governing requirements.

    Lifecycle Provision

    Define critical spares, consumables, remote technical support, inspection access and future relocation requirements during procurement rather than after commissioning.

    Electric Gantry Crane Price and Supply Scope

    Electric gantry crane prices vary because the same keyword covers compact mobile frames, rail-mounted electric-hoist cranes and custom heavy-lift systems. The following September 2026 market bands support preliminary budgeting only. They are not fixed Henan Mine Crane offers. Currency, steel content, duty, destination, trade term and installation boundary can move a project outside these ranges.

    Configuration Capacity Position Indicative Budget Typical Equipment Scope Common Variables or Exclusions
    Compact mobile electric gantry 0.5–3 t US$3,000–15,000 Frame, electric hoist and basic trolley or powered movement as specified Freight, site assembly, floor verification and acceptance testing may be separate
    Single-girder rail-mounted electric hoist gantry 3–10 t US$15,000–40,000 Girder, legs, end carriages, electric hoist, drives and basic controls Rails, foundations, plant power, freight, erection and local inspection
    Double-girder electric hoist or semi-gantry 5–20 t US$30,000–80,000 Engineered structure, electric lifting machinery, travel drives and controls Runway works, cantilevers, outdoor package, delivery and site services
    Installed engineered gantry benchmark 5 t class US$130,000–170,000 North American benchmark for semi- or full-gantry systems with substantial local project scope Regional labor, civil work, access, taxes and acceptance terms vary by location
    Heavy-duty, high-lift or process gantry Above 20 t or intensive duty Project quotation Engineered machinery, controls and contracted safety package Attachment, civil work, logistics, erection, load testing and automation depend on the project

    Commercial comparison rule: equipment-only, landed and installed prices are different values. Every quotation should identify the hoist, trolley, rails, electrification, packing, freight, civil work, erection, commissioning, load test and statutory acceptance boundary.

    Information Required for an Electric Gantry Crane Quote

    A complete request for quotation reduces technical assumptions and shortens commercial review. Drawings are particularly valuable when building columns, production equipment, traffic lanes, storage areas or outdoor obstacles constrain the crane envelope.

    Load and Handling Task

    Maximum gross suspended load, normal load, dimensions, center of gravity, lifting points, attachment, pick location, set-down location and required positioning accuracy.

    Crane Geometry

    Rail-center span, lifting height, rail elevation, runway length, cantilever reach, end approaches, headroom, side clearances and any future expansion.

    Operating Duty

    Lifts per hour, average load, full-load frequency, travel distance, shifts per day, annual hours, target speeds and expected service life.

    Site and Environment

    Indoor or outdoor location, temperature, wind, rain, humidity, dust, corrosive exposure, altitude, floor or soil data and available installation access.

    Electrical and Controls

    Voltage, frequency, phases, plant connection point, pendant, radio or cabin control, VFD requirements, plant interfaces and automation functions.

    Commercial Boundary

    Delivery destination, trade term, governing standard, drawing and test requirements, inspection authority, installation scope, load-test responsibility and required delivery date.

    Electric Gantry Crane FAQ

    What is the difference between an electric gantry crane and a motorized gantry crane?

    Electric gantry crane is the broader term and may describe powered hoisting, powered trolley travel and powered long travel. Motorized gantry crane usually emphasizes powered relocation or long travel, including mobile or rail-mounted arrangements.

    Is an electric gantry crane suitable for outdoor operation?

    Yes, when wind basis, storm parking, rail clamps or anchors, drainage, corrosion protection, enclosure ratings, cable system and temperature limits are engineered for the site. Standard indoor electrical equipment should not be assumed suitable outdoors.

    When is a double-girder configuration required?

    Double girders are considered when capacity, span, lifting height, hook approach, duty, trolley arrangement or attachment exceeds the practical range of a single-girder electric-hoist system. Final selection follows calculation and lifecycle requirements.

    Can an electric gantry crane operate without ground rails?

    A mobile unit can operate on suitable wheels over an approved surface, but capacity, floor loading, slope, traction, stability, travel speed and wind exposure impose limits. Industrial repetitive travel normally favors a properly aligned rail system.

    Which control method is available?

    Pendant, radio remote and operator cabin controls are available. Variable-frequency drives, PLC functions, anti-sway, anti-collision and position supervision can be added when the handling process and risk assessment require them.

    How is the required electrical power calculated?

    Power demand follows hoist, trolley and crane motor ratings, simultaneous-motion assumptions, duty, acceleration, auxiliary loads and starting method. The proposal should state connected load, supply data and the crane-to-plant connection boundary.

    What information has the greatest effect on price?

    Capacity, span, lift, duty, hoist or winch-trolley type, runway length, outdoor package, control complexity, rails, foundations, shipping dimensions and installation scope create the largest differences.

    How long does manufacture and commissioning take?

    Schedule depends on engineering complexity, drawing approval, material procurement, fabrication, inspection, shipping route, site readiness and acceptance requirements. A committed date should follow confirmation of the final technical and commercial scope.

    Request an Electric Gantry Crane Proposal

    Submit the maximum gross load, span, lifting height, runway length, duty cycle, operating environment, power supply, control method, site layout, destination and required supply boundary. Henan Mine Crane will prepare a project-specific technical and commercial proposal.

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  • Double Girder Overhead Crane for Heavy-Duty Lifting

    Double Girder Overhead Crane for Heavy-Duty Lifting

    Double Girder Overhead Crane for Heavy-Duty Lifting

    Henan Mine Crane · Heavy-Duty Bridge Crane Systems

    Double Girder Overhead Crane for Heavy-Duty Lifting

    Top-running double girder bridge cranes configured for higher capacities, longer spans, demanding duty cycles, improved hook height and process-specific load handling.

    Henan Mine Crane supplies electric-hoist, open-winch, double-trolley and special-purpose double girder overhead cranes. Each proposal coordinates the bridge, trolley, runway reactions, working class, controls, safety functions, electrical supply, documentation and site boundary.

    Henan Mine Crane double girder overhead crane in an industrial workshop
    A double girder bridge supports an electric hoist or top-running trolley across two load-bearing girders for stable full-bay lifting coverage.

    STANDARD PRODUCT FAMILY

    3–32 t or Engineered

    STANDARD SPAN RANGE

    Up to 31.5 m

    STANDARD WORKING CLASS

    A3–A6

    CONFIGURATION BASIS

    Load, Span, Duty & Process

    What Is a Double Girder Overhead Crane?

    A double girder overhead crane uses two parallel bridge girders carried by end trucks that travel along elevated runways. A trolley or electric hoist travels across the bridge, creating three powered motions: vertical lifting, cross travel and long travel. The same equipment family is also described as a double girder bridge crane, double girder EOT crane or double girder overhead travelling crane.

    The two-girder structure provides a stable platform for higher loads, longer spans, demanding operating cycles and larger trolley mechanisms. A top-running trolley can move above or between the girders, which often improves the highest hook position compared with an underslung hoist arrangement. Walkways, maintenance platforms, operator cabins, service hoists and process equipment can also be integrated when the approved design requires them.

    Double girder construction is not automatically required at every capacity. A single-girder crane can remain more economical where load, span, duty and headroom are moderate. Double girder selection becomes commercially justified when the required capacity, bridge stiffness, lifting height, trolley arrangement, service access or process function cannot be achieved efficiently with a lighter configuration.

    The crane and its runway operate as one structural system. Bridge self-weight, trolley position, lifted load, acceleration, braking, skewing and impact generate vertical, lateral and longitudinal forces. Final wheel loads and support reactions must be coordinated with runway beams, columns, brackets and foundations before fabrication.

    Double Girder Overhead Crane Configurations

    01 · Electric-Hoist Double Girder Crane

    A compact electric wire-rope hoist travels on a trolley arrangement supported by two girders. The configuration suits general industrial handling where moderate capacity, controlled cost and relatively simple maintenance have priority.

    02 · Open-Winch Double Girder Crane

    A purpose-designed trolley carries separate drum, motor, gearbox, brakes, sheaves and controls. This architecture supports higher capacity, longer lift, demanding duty, redundancy and process-specific reeving.

    03 · Double-Trolley Overhead Crane

    Two independently controlled trolleys provide separated lifting points for long loads, load turning, synchronized lifting or multiple production tasks. The control philosophy defines independent, coordinated and restricted operating modes.

    04 · Low-Headroom Double Girder Crane

    An optimized trolley and bridge arrangement maximizes upper hook elevation where roof clearance is limited. Girder depth, trolley envelope, walkway access and runway level require coordinated review.

    05 · Process Double Girder Crane

    Grab, magnet, clamp, rotating beam, C-hook, ladle beam or other attachments convert the crane into a process machine. Structure, mechanisms, controls and safety provisions are selected around the handled material.

    06 · Automated Double Girder Crane

    Position feedback, PLC control, anti-sway, collision management and plant interfaces support repeatable semi-automatic or unmanned cycles. Manual recovery and maintenance modes remain part of the control design.

    A packaged electric hoist and an open-winch trolley are not interchangeable price alternatives. The open-winch platform is selected when reeving, braking, duty, redundancy, speed range, maintenance access or process risk exceeds the capability of a standard packaged hoist.

    A project configuration should identify the trolley type, number of hooks, reeving, working class, motion speeds, control mode and service access before commercial comparison.

    double girder electric hoist overhead crane by Henan Mine Crane
    Electric-hoist double girder cranes provide a practical bridge between general workshop service and larger open-winch systems.

    Selection Considerations

    A reliable specification starts with the lifting process and building section, not with a catalogue model. The following inputs establish the technical and commercial basis for a double girder overhead crane proposal.

    01 · Gross Suspended Load

    Record maximum payload, normal payload, lifting beam, hook block, slings, clamps, magnets and every component carried below the trolley. Rated capacity follows the maximum approved suspended load.

    02 · Span and Travel Coverage

    State runway rail-center span, bay travel length, pickup and placement zones, side approach, end approach and any maintenance or transfer areas.

    03 · Lift and Headroom

    Define lowest pickup level, highest hook position, rail elevation, roof obstruction, load height, rigging depth and any extraction distance above machinery.

    04 · Duty and Load Spectrum

    Provide lifts per hour, shifts, annual operating hours, travel distances, average load and frequency of lifts near rated capacity. Working class follows actual service.

    05 · Runway and Building

    Confirm rail type, runway beams, column spacing, brackets, foundations, allowable reactions and existing structural information. Crane capacity alone cannot validate the runway.

    06 · Motion and Positioning

    Specify lifting, trolley and bridge speeds, low-speed range, stopping behavior, positioning tolerance, variable-frequency control and anti-sway requirements.

    07 · Load Handling Function

    Identify hook, grab, magnet, clamp, rotating beam, ladle beam or another attachment together with load dimensions, center of gravity and pickup method.

    08 · Environment and Acceptance

    Define temperature, dust, corrosion, hazardous classification, indoor or outdoor service, governing requirements, inspection authority and commissioning boundary.

    Commercial control: rated capacity, span and lift are insufficient without working class, runway data, trolley architecture, attachment details and a written supply boundary.

    Double Girder Compared with Other Overhead Crane Configurations

    Configuration Structural Arrangement Typical Duty Capacity Position Primary Decision Point
    Double girder with electric hoist Two bridge girders; packaged wire-rope hoist General industrial loads requiring stronger bridge stiffness or improved hook height Moderate to high within the approved hoist range Hoist duty, trolley arrangement, wheel loads and maintenance clearance
    Double girder with open-winch trolley Two girders; purpose-designed trolley and reeving Heavy loads, long lift, high duty and process handling High to very high project-specific capacity Reeving, brakes, redundancy, access, heat load and control architecture
    Single girder overhead crane One bridge girder; normally underslung hoist Routine workshop, assembly, maintenance and warehouse handling Light to moderate project range Lower self-weight and cost when capacity, span, duty and headroom permit
    Double-trolley overhead crane Two trolley or hoist units on one bridge Long loads, rotation, synchronized lifting and separated pick points Project-specific combined and individual loads Load sharing, synchronization, collision zones and allowable combined operation
    Underhung double girder crane Bridge suspended below multiple runway supports Large clear-floor buildings, hangars and special assembly areas Project-specific Roof reactions, support alignment, load distribution and suspended connections
    Double girder gantry crane Two girders carried by legs running on ground rails Outdoor yards or facilities without an elevated runway structure Moderate to very high project range Wind, rail foundations, skew control, storm protection and clear travel path

    Technical Specification Framework

    The published general electric-hoist family provides a preliminary selection envelope. The approved technical proposal controls final values, and open-winch or special-purpose cranes are engineered beyond the standard family when required.

    Parameter Preliminary Range or Option Engineering Basis Quotation Requirement
    Rated capacity 3–32 t for the published general electric-hoist family; engineered capacities available Gross suspended load including all below-hook equipment State main and auxiliary hook capacities separately
    Span Up to 31.5 m for the published general family Runway rail centerline to centerline Confirm actual building bay and end approaches
    Lifting height 3–10 m for the published general family; project-specific lifts available Lowest pickup to highest required hook elevation Include load and rigging depth
    Working class A3–A6 for the published general family Load spectrum, starts, travel and annual service Mechanism classes may differ from whole-crane class
    Hoisting mechanism Electric wire-rope hoist or engineered open-winch trolley Capacity, duty, lift, speed, redundancy and environment Define main, auxiliary and maintenance hooks
    Control mode Pendant, radio remote or operator cabin Visibility, travel distance, process risk and site practice Multiple modes require authority and transfer logic
    Power supply Three-phase 380 V, 50 Hz baseline; project supply coordinated separately Country grid, voltage tolerance, frequency and earthing Transformer or conversion scope stated in the quotation
    Runway interface Top-running rails and building-supported or freestanding runway Wheel loads, rail, beam, columns, brackets and foundations Runway scope and structural approval separated commercially

    Special cranes for molten metal, hazardous areas, magnetic loads, bulk handling or automated production require a dedicated parameter sheet. General product-family values must not be transferred to a process crane without review.

    Hoisting, Travel and Control System

    Mechanism architecture determines operating performance, maintenance workload and lifecycle risk. Every motion should be selected from the declared load spectrum and production cycle.

    Hoist or Open-Winch Trolley

    Packaged hoists control cost and simplify general service. Open-winch trolleys provide configurable drums, reeving, brakes, speeds and redundancy for heavy or high-duty operation.

    Main and Auxiliary Hoists

    An auxiliary hook supports faster handling of lighter loads, maintenance work and load orientation. Combined-load restrictions and hook separation must be documented.

    Variable-Frequency Drives

    Controlled acceleration, deceleration and low-speed operation reduce load swing and mechanical shock. Drive settings follow motor, brake, gearbox and process requirements.

    Brakes and Holding Functions

    Service and holding brakes are selected around load consequence, duty and applicable requirements. Monitoring or redundant arrangements are added where the process demands them.

    Travel and Skew Control

    Matched end-carriage drives, wheel geometry, rail alignment and optional feedback control support stable bridge travel. Mechanical alignment remains essential even with electronic correction.

    Positioning and Anti-Sway

    Encoders, laser positioning, zone control and anti-sway functions support repeatable placement. Required accuracy and fallback behavior must be defined before control design.

    Operator Interface

    Pendant, radio and cabin controls are selected around visibility, travel distance, heat, dust and process risk. Alarms, indicators and authorization levels form part of the interface.

    Safety and Compliance

    Overload protection, limits, emergency stop, buffers, end stops, travel warning and electrical protection form the base system. Additional functions follow the hazard assessment and governing standard.

    Top-running multiple-girder cranes with top-running trolley hoists fall within the scope of ASME B30.2 where that standard governs the project. EN, ISO, FEM, national regulations or owner specifications may also apply. The contract should identify the governing edition, certification boundary, inspection authority and acceptance procedure.

    Applications and Working Conditions

    Industry Typical Load Recommended Direction Operating Objective Critical Project Input
    Heavy manufacturing and fabrication Machines, weldments, dies, fixtures and large assemblies Electric-hoist or open-winch double girder crane Stable full-bay lifting and controlled positioning Maximum load, assembly sequence, duty and hook approach
    Steel mill and foundry Ladles, slabs, coils, billets, rolls, scrap and maintenance equipment Process double girder crane with dedicated attachment High duty, heat resistance and process-specific safety Material temperature, attachment, redundancy and operating class
    Power and energy equipment Generators, turbines, transformers, nacelles and hubs Open-winch or double-trolley double girder crane Heavy component assembly and maintenance with precise movement Load geometry, lifting points, synchronized motion and maintenance lift
    Paper and process plant Rolls, drums, motors, pumps and production equipment Electric-hoist or multi-trolley double girder crane Wide coverage in humid, dusty or corrosive service Environment, trolley count, maintenance access and protection level
    Bulk material handling Ore, coal, biomass, waste, clinker and slag Grab double girder crane Repeated loading, unloading and stockpile transfer Bulk density, grab volume, fill factor, cycle target and hopper geometry
    Warehouse and automated storage Coils, dies, long products, pallets and production stock Automated or semi-automated double girder crane Repeatable inventory movement and integration with plant controls Storage map, throughput, positioning, traffic zones and recovery mode

    Hazardous areas, molten metal, outdoor exposure, high temperature, coastal corrosion, clean production and seismic conditions require project-specific engineering. A standard workshop crane should not be reclassified by changing only the motor enclosure or surface coating.

    Project Case: 43-Crane Offshore Wind Manufacturing Program

    Henan Mine Crane double girder overhead cranes for offshore wind equipment manufacturing
    The first project phase placed 43 double girder cranes into operation for heavy offshore wind component manufacturing and assembly.

    A large offshore wind manufacturing program required coordinated handling of nacelles, hubs, blades and related components. The first phase included 43 double girder cranes installed and placed into operation. The equipment program combined high-capacity lifting, multiple hooks, controlled low-speed motion and lifecycle monitoring.

    The flagship configuration was rated 500+250/32 t and used two trolleys for individual or coordinated operation. Project records specify multi-hook synchronization error within 2 mm and electronic anti-sway control limiting swing angle to within ±0.5°. Automatic speed adjustment matched travel behavior to load condition.

    The engineering value lies in system coordination rather than capacity alone. Load geometry, lifting points, trolley separation, bridge stiffness, synchronized motion, runway reactions, operator visibility and process interlocks were treated as one handling system. The case demonstrates the scalability of double girder architecture from standard electric-hoist cranes to major engineered lifting equipment.

    View Project Application →

    PROJECT PHASE

    43 Cranes

    FLAGSHIP CONFIGURATION

    500+250/32 t

    SYNCHRONIZATION

    ≤ 2 mm

    ANTI-SWAY LIMIT

    ≤ ±0.5°

    Engineering, Manufacturing and Quality Documentation

    A double girder overhead crane package should connect approved design inputs to structural fabrication, mechanism selection, electrical integration, inspection and final acceptance. Documentation requirements should be agreed before manufacturing release.

    automated double girder crane beam welding workstation at Henan Mine Crane
    Controlled girder fabrication, dimensional inspection, mechanism testing and documented acceptance support reliable project delivery.

    Design Package

    General arrangement, hook approaches, wheel loads, runway reactions, deflection basis, mechanism duty, electrical demand and control narrative.

    Structural Records

    Material identification, welding procedures, welder qualifications, dimensional reports and specified nondestructive examination.

    Mechanism Data

    Drum, rope, sheave, hook, motor, gearbox, brake, wheel, bearing and lubrication data matched to the declared duty.

    Electrical Documents

    Single-line diagram, schematics, drive settings, protection coordination, conductor details and interface schedule.

    Inspection and Tests

    Inspection plan, witness points, dimensions, brakes, limits, alarms, interlocks, no-load testing and contracted load testing.

    Handover Package

    Final drawings, certificates, test records, manuals, spare-parts list, maintenance schedule and configured parameters.

    Installation, Commissioning and Lifecycle Planning

    Runway Survey

    Verify rail span, elevation, straightness, joint condition, end stops, buffers, conductor route and structural information before final bridge release.

    Delivery and Assembly Plan

    Define shipping splits, unloading equipment, assembly area, mobile-crane access, roof clearance, work-at-height controls and production shutdown.

    Bridge and Trolley Installation

    Assemble girders and end trucks to approved tolerances, install the trolley, align drives and confirm clearances before powered travel.

    Electrification and Controls

    Install conductors, festoons, isolators, grounding, pendant or radio stations, cabin equipment, sensors and plant interfaces.

    Functional Commissioning

    Verify motor direction, drives, brakes, upper and lower limits, travel limits, buffers, alarms, emergency stop and interlocks without load.

    Load and Site Acceptance

    Complete required proof, rated-load and operational tests under an approved procedure with calibrated instruments and documented results.

    Operator and Maintenance Handover

    Transfer operating limits, inspection points, lubrication schedule, troubleshooting logic, spare parts and emergency procedures.

    Lifecycle Service Plan

    Base inspection and maintenance intervals on actual duty, environment and load history rather than calendar time alone.

    Double Girder Overhead Crane Price and Project Cost

    Double girder overhead crane price depends on capacity, span, lifting height, working class, trolley type, motion speeds, control system, runway scope, installation country and acceptance requirements. Current North American installed-market examples provide budget context only and are not fixed Henan Mine Crane prices.

    Budget Item Indicative Market Position Typical Scope Main Cost Drivers Commercial Control
    5 t double girder installed benchmark Around US$60,000 General double girder bridge under the published regional conditions Span, lift, trolley type, runway, controls, labor and access Confirm runway, freight, testing and structural work
    10 t double girder installed benchmark Around US$100,000 General double girder bridge under the published regional conditions Duty, speed, runway, electrical scope, installation and region Not a fixed international supply price
    General electric-hoist double girder crane Project quotation Bridge, end trucks, hoist trolley, electrification and documents Capacity, span, lift, duty, headroom, voltage and destination Separate equipment supply from site services
    Open-winch heavy-duty double girder crane Project quotation Engineered trolley, reeving, brakes, access platforms and controls Load spectrum, mechanisms, redundancy, speeds and process risk Compare the complete technical scope
    Runway and support structure Separate project item Rails, runway beams, brackets, columns, bracing and foundations Wheel loads, travel length, column spacing and building capacity State design, supply and installation responsibility
    International delivery and site services Separate project item Packing, freight, erection, commissioning, load test and training Shipping dimensions, destination, local labor, access and test weights State trade term, taxes, permits and exclusions

    Price normalization: compare bridge structure, trolley, hoisting mechanism, runway steel, electrification, controls, documentation, packing, freight, erection, commissioning, load testing, training, spare parts and exclusions as separate line items.

    Information Required for a Double Girder Overhead Crane Quote

    A technically comparable quotation requires operating, load, building and commercial information together. Dimensioned plans, runway drawings, load sketches and site photographs should accompany the following data.

    Load Data

    Maximum and normal mass, dimensions, center of gravity, lifting points, rigging, attachment weight and any future load allowance.

    Crane Geometry

    Runway rail-center span, travel length, rail elevation, required lift, hook approaches, building section and overhead obstructions.

    Duty and Throughput

    Lifts per hour, shifts, annual hours, load spectrum, full-load frequency, travel distance and production consequence.

    Runway and Building

    Rail profile, runway beams, column spacing, brackets, allowable reactions, foundation data and existing structural condition.

    Hoisting Arrangement

    Electric hoist or open winch, main and auxiliary hooks, trolley quantity, reeving, lifting speeds and synchronization requirement.

    Controls and Safety

    Pendant, radio or cabin operation, variable-frequency drives, positioning, anti-sway, collision control and required monitoring.

    Environment and Power

    Voltage, frequency, phase, ambient temperature, dust, humidity, corrosion, hazardous area and indoor or outdoor exposure.

    Delivery Boundary

    Destination, trade term, runway scope, installation, inspection, testing, training, spare parts, documentation language and schedule.

    Double Girder Overhead Crane FAQ

    When is a double girder overhead crane preferred?

    Double girder construction is normally considered for higher capacities, longer spans, demanding duty, improved hook height, open-winch trolleys, multiple hooks, walkways or process-specific attachments.

    Is a double girder crane always more expensive than a single girder crane?

    The bridge normally has greater structural weight and more complex trolley arrangements. Total project value depends on whether the double girder design avoids building changes, improves hook height or supports duty that a single girder crane cannot provide.

    What is the difference between an electric-hoist and open-winch double girder crane?

    An electric hoist is a packaged lifting unit suited to defined general-duty ranges. An open-winch trolley separates drum, motor, gearbox, brakes and reeving for higher capacity, heavier duty, redundancy or process customization.

    Can a double girder overhead crane have two trolleys?

    Yes. Two trolleys can operate independently or in coordinated modes for long loads, rotation and multiple pick points. Combined capacity, load sharing, trolley collision limits and control authority require definition.

    Does double girder construction improve lifting height?

    A top-running trolley can travel above or between the girders and often places the hook closer to roof level. Actual hook height depends on rail elevation, girder depth, trolley envelope, hook block and maintenance clearance.

    What working class is required?

    Working class follows the load spectrum, lifts per hour, travel, shifts and annual service. The published general electric-hoist family covers A3–A6; process or high-duty cranes require separate mechanism and crane classification.

    Can an existing runway support a new double girder crane?

    Only after structural verification. The assessment should use actual crane self-weight, wheel loads, trolley position, lifted load, impact, lateral forces, rail condition and support capacity.

    How much does a double girder overhead crane cost?

    Installed-market examples place a general 5 t system near US$60,000 and a 10 t system near US$100,000 under stated North American conditions. International projects require quotations based on complete equipment and site scope.

    Which information has the greatest effect on price?

    Capacity, span, lift, duty, trolley architecture, speed, runway length, controls, environment, structural work, freight, installation access and testing boundary create the largest cost differences.

    What should a final quotation include?

    The quotation should identify parameters, working class, mechanisms, runway reactions, control system, safety devices, documents, tests, packing, freight, installation, commissioning, training, spare parts, schedule and exclusions.

    Request a Double Girder Overhead Crane Quote

    Submit the load list, capacity, span, lifting height, runway drawings, operating duty, trolley requirement, motion speeds, control mode, power supply, environment, installation boundary and destination. Henan Mine Crane will prepare a coordinated technical configuration and commercial quotation.

    Henan Mine CraneDiscuss your requirements ↗
  • Dam Gantry Crane for Gates & Stoplogs

    Dam Gantry Crane for Gates & Stoplogs

    Dam Gantry Crane for Gates & Stoplogs

    GATE HANDLING EQUIPMENT · PROJECT ENGINEERING · LIFECYCLE SUPPORT

    Dam Gantry Crane for Gates & Stoplogs

    Henan Mine Crane supplies QM dam gantry cranes for lifting, lowering and transferring water-control gates and stoplogs. The equipment package brings together the gantry, hoisting arrangement, gate connection and controls for your dam layout.

    From crane selection and manufacturing to agreed commissioning support, we help turn your gate-handling requirements into a defined equipment solution and an itemized quotation.

    Discuss Your Dam Crane Project
    Explore Our Supply Package

    QM dam gantry crane product rendering with lifting positions and rail-mounted structure
    QM gate-hoist gantry arrangement. Equipment dimensions and lifting positions are tailored to the project.

    A Gate-Handling Solution for Your Dam

    A dam gantry crane, also called a dam-top or dam-crest gantry crane, travels along rails to connect gate slots with deck transfer, storage and maintenance positions. It handles the movement that a fixed gate hoist cannot provide between those locations.

    Our QM product family is configured around the gate and the site. The resulting package combines lifting duty, reach, connection geometry and outdoor protection, with a clear boundary between crane supply and site works.

    What Henan Mine Crane Can Provide

    A project-specific crane arrangement

    We develop the crane layout around the working positions: gate pickup, transfer, maintenance and parking. The arrangement makes the proposed lifting reach and clearances visible before manufacture.

    A coordinated equipment package

    The supply package can include the gantry, hoisting mechanisms, gate-handling beam, travel system and controls. Included equipment and optional functions are listed together in the technical offer.

    Support through installation and operation

    Installation guidance, commissioning, training and spare-parts support can be included in the project scope. The commercial offer identifies the selected service package and responsibilities.

    Your project offer: a proposed configuration, technical schedule and itemized supply scope. Detailed approval drawings and handover documentation follow the agreed engineering and delivery stages.

    QM Dam Gantry Crane Equipment Package

    Equipment / parameter How the package is configured
    Product family QM hydraulic gate-hoist gantry crane for water-control equipment.
    Main hoisting system Rating based on suspended load and the approved gate operating-force cases; single or coordinated lifting positions as appropriate.
    Gate connection Beam and attachment arrangement matched to gate lifting points and slot clearances.
    Gantry and runway coverage Rail span, travel and lifting reach matched to gate bays, transfer route and parking position.
    Lifting stroke Travel above and below rail matched to pickup, transfer and maintenance elevations.
    Operating speeds and controls Motion and positioning configuration matched to the handling sequence and duty.
    Auxiliary lifting A separate maintenance lifting arrangement where included in the project package.
    Outdoor service Coating, drainage, electrical protection and parking restraints selected for site exposure.

    Capacity, span, stroke, speeds and duty classification are project-specific. The technical schedule identifies the proposed values and their design basis; the approved drawings define the manufactured configuration.

    Equipment for Spillway, Intake and Tailrace Handling

    Application Crane solution Practical result
    Spillway stoplogs Lifting arrangement and beam for individual elements, with access to the storage rack. Place and recover stoplogs through the maintenance sequence.
    Intake gates Gate-specific attachments, lifting stroke and controlled approach to the guides. Move the gate between its slot and the deck handling position.
    Tailrace / draft-tube gates Below-rail lifting coverage and transfer to the maintenance area. Support isolation-gate handling during generating-unit maintenance.
    Removable trash racks Panel lifting connection and deck transfer coverage. Remove rack sections for inspection or replacement.

    Gate-panel handling and debris cleaning are separate functions. A cleaning grab or rake belongs in the package only when that duty is included.

    Crane Configurations We Can Develop

    We translate the gate attachment geometry and handling route into a lifting arrangement. The configuration review connects each operating requirement with a mechanism, interface or control function.

    Project requirement Proposed solution Engineering output
    A central pickup or lifting beam A suitable single lifting position and gate connection. Attachment geometry, approach clearance and load basis.
    A gate lifted at two sides Coordinated lifting arrangement for the approved two-point geometry. Point loads, alignment limits and synchronization concept.
    Pickup below the water surface Gate-handling beam with a defined engagement and release arrangement. Beam interface and connection-verification method.
    Several bays on one runway Rail travel and working coverage across the selected positions. Coverage layout and operating sequence.
    Replacement of an existing crane A new arrangement evaluated against the existing runway and deck. Proposed wheel reactions and an interface review for civil verification.

    Emergency closure and movement under flow are developed as specific operating duties. Their mechanism, power-loss response and acceptance conditions are addressed separately from routine maintenance handling.

    Dam Gantry Crane Compared with Other Lifting Arrangements

    Equipment What it provides Application boundary
    QM dam gantry crane Gate lifting and transfer between working positions along the runway. Combines gate interfaces, operating forces and crane travel.
    Fixed gate hoist Dedicated gate operation at one location. Useful for immediate local operation or simultaneous operation of several gates.
    Double-Girder Gantry Crane Outdoor lifting of machinery and dry components. Gate operation under water loads requires a separate engineered configuration.
    Truss Gantry Crane Outdoor construction and component handling. General handling duty does not establish gate holding or emergency capability.
    Electric-Hoist Overhead Crane Lifting within an indoor maintenance bay. Building runway coverage differs from dam-deck and submerged pickup access.

    A mobile crane serves gate bays in sequence. We evaluate the handling route and required availability when discussing whether one shared crane is appropriate.

    Engineering the Gate Load and Lifting Interface

    We use the approved gate-load schedule to develop the crane rating and lifting arrangement. The review covers the gate, suspended beam and gear, load distribution at the attachments and the applicable wet operating-force cases. Hydraulic force calculations remain part of the gate design.

    For scale, a 40 t gate with 2 t of beam and rigging has a dry suspended mass of 42 t, approximately 412 kN of weight. This illustrative calculation is not a crane rating: friction, buoyancy, hydraulic forces and the design criteria still affect the selection.

    The lifting-interface design connects the crane to the gate. Beam geometry, guide entry, connection confirmation and controlled release are addressed as one handling sequence, rather than left as unrelated accessories.

    QM gate gantry crane front rendering showing lifting positions
    Front view of the QM arrangement: lifting positions follow the gate attachment geometry.
    QM dam gantry crane perspective rendering with service access
    The crane layout combines structural reach, hoisting arrangement and maintenance access.

    Controls and Protection Matched to Gate Duty

    Positioning and alignment

    We develop the motion-control arrangement for gate placement and the selected lifting geometry. Two-point lifting includes an agreed synchronization concept and response to alignment faults.

    Holding and power loss

    The braking and holding arrangement follows the intended duty. Where emergency functions are included, the project design addresses the stated power-loss scenario and recovery sequence.

    Outdoor protection

    The package addresses humidity, water exposure and wind. Operating limits and storm-parking restraints are treated separately, with restraint reactions coordinated with the civil interface.

    These functions are identified in the technical offer and verified through the agreed test plan. Emergency gate movement under flow requires site-approved hydraulic and operating conditions.

    Crane Drawings That Connect with Your Civil Design

    Our crane design provides the equipment layout and interface information needed for coordination with the dam and runway. The project drawing package can include working positions, wheel reactions, rail geometry, parking restraints, electrification and service access.

    For a replacement, we compare the proposed crane arrangement with the available as-built information. The civil designer verifies the existing supports against the new reactions; the crane design then follows the agreed interface.

    Access to brakes, ropes and drives is considered alongside the gate transfer route. Component removal space and erection access are addressed during layout development, reducing the chance of discovering an obstruction after equipment arrives.

    Dam-top crane arrangement showing machinery enclosure and service platforms
    Dam-top equipment with machinery enclosure, rail travel and service access.

    Henan Mine Crane Hydropower Project Experience

    Henan Mine Crane’s published pumped-storage project includes a 600 t low-headroom overhead crane with variable-frequency control, coordinated dual-hook lifting and digital monitoring. The project report describes factory assembly and lifecycle quality support.

    This is powerhouse lifting equipment. A dam gate crane has its own operating forces and interfaces; the QM proposal addresses those separately. View the pumped-storage crane project

    Industry application: Big Bend Dam

    Knight Construction & Supply reports commissioning a 40-ton tailrace draft-tube crane at Big Bend Dam in 2021. The application demonstrates a dedicated tailrace handling role. Project contractor: Knight Construction & Supply.

    A Dam Gantry Crane Quote with a Clear Supply Boundary

    Our quotation separates the crane equipment from optional systems and site services. That gives your procurement team a defined package to budget and compare, with the delivery term, exclusions and service responsibilities stated in the offer.

    Quotation line Package content
    Crane equipment Gantry, main hoisting arrangement, travel drives and service access.
    Gate-handling interface Beam, connecting hardware and the contracted engagement / release arrangement.
    Electrical and controls Operating modes, positioning, protection and synchronization where included.
    Site interfaces Rail and electrification supply, restraints and related installation scope as agreed.
    Delivery and site services Packing, transport, erection support, commissioning and training as selected.
    Operating support Documentation, selected spare parts and the agreed warranty and service terms.

    A public W 031 hydropower gantry listing from Hebei Weiyuan advertises US$10,000–300,000 per piece. That broad advertisement does not define a matching configuration or installed cost. Your Henan Mine Crane offer is based on the selected equipment and project scope.

    A preliminary offer identifies the available design basis and open engineering items. The final equipment quotation follows the confirmed gate loads, arrangement and supply package.

    From Equipment Proposal to Handover

    Project stage Our contribution Project output
    Technical proposal Develop the equipment configuration and identify the supply boundary. Proposed arrangement, technical schedule and commercial offer.
    Detailed engineering Develop the structural, mechanical and control arrangement for approval. Project drawings and interface information under the agreed documentation scope.
    Manufacture and inspection Produce and inspect the equipment against the approved design. Manufacturing and test records required by the agreed inspection plan.
    Dispatch Prepare identified components for the selected transport route. Packing information, component identification and shipment coordination.
    Installation and commissioning Provide the contracted site guidance or service package. Commissioning and acceptance records under the approved procedures.
    Handover Provide the agreed operating documentation and training. Operation and maintenance information, parts identification and support contacts.

    The project schedule links drawing approval, manufacture, inspection, dispatch and site work. On-site attendance and installation responsibilities are defined in the offer; civil works and plant operating approvals remain with the appointed project parties.

    Support After the Crane Enters Service

    Henan Mine Crane offers technical support, maintenance guidance and replacement-parts assistance. We help identify parts from the crane model, nameplate, drawings and component details, and review equipment information for troubleshooting.

    For planned maintenance, the support scope can cover ropes, brakes, lifting connections, travel mechanisms and control functions. Warranty coverage, site attendance and spare-parts supply arrangements are set out in the commercial agreement.

    Start with the Information You Already Have

    A gate drawing, existing crane photo or brief project description is enough to start a technical discussion. Include the application, approximate load, project country and planned installation date where available. We help organize the remaining equipment-selection questions as the proposal develops.

    Request a Crane Proposal
    Contact Henan Mine Crane

    What happens next: we review the lifting task and site layout, discuss a suitable arrangement and define the equipment and service scope for quotation.

    Dam Gantry Crane FAQ

    What can Henan Mine Crane supply for a dam gantry project?

    A QM crane package can include the gantry, hoisting arrangement, gate connection, travel and controls, together with project engineering and selected site services. The quotation lists the included equipment and service responsibilities.

    Can you develop a solution from preliminary gate information?

    Yes. We can begin with available gate information and a site layout. The preliminary proposal identifies open items; approved loads and interfaces form the basis for final design.

    Can one crane serve several gates?

    We can evaluate a shared runway arrangement for multiple gate positions. Coverage, travel time and the required operating sequence determine whether the shared crane suits the plant.

    Can you provide synchronized two-point lifting?

    We can develop a coordinated lifting arrangement for the gate geometry and specified point loads. The technical offer defines the synchronization functions and alignment limits.

    Can you replace a crane on an existing dam runway?

    We can develop a replacement arrangement and provide its interface information. Reuse of the runway follows a survey and civil verification of the proposed reactions.

    Are emergency gate functions included?

    They are included only when part of the contracted engineering scope. The proposal addresses the specified water conditions, gate sequence, power-loss response and acceptance requirements.

    Do you provide installation and commissioning support?

    Support can be included in the project offer. The selected package identifies site guidance or attendance, commissioning work and the responsibilities of each party.

    What documentation accompanies the crane?

    The agreed handover package includes operating and maintenance information and the contracted drawings and test records. Documentation requirements are listed during technical and commercial review.

    Henan Mine Crane · Technical information reviewed: 2026

    Get a Dam Gantry Crane Equipment Proposal

    Work with Henan Mine Crane on the crane arrangement, gate-handling package and delivery scope for your dam project. Start with your available drawings or a brief description of the lifting task.

    Request a Quote
    Email Project Drawings

    Email: info@hnksglobal.com

    Henan Mine CraneDiscuss your requirements ↗
  • Biomass Cranes for Efficient Fuel Handling

    Biomass Cranes for Efficient Fuel Handling

    Biomass Cranes for Efficient Fuel Handling

    BIOMASS STORAGE · FUEL BLENDING · BOILER FEEDING

    Biomass Cranes for Efficient Fuel Handling

    Move wood chips, bark and other loose biomass from reception to storage and feed hoppers with an engineered grab crane from Henan Mine Crane.

    We supply the crane, selected fuel grab and controls as a coordinated package. Your proposal includes the working layout, handling-capacity calculation and plant interfaces, with commissioning and spare-parts options.

    Request a Biomass Crane Quote

    Find Your Fuel Configuration

    Henan Mine Crane intelligent double-girder grab overhead crane platform
    Intelligent grab crane platform. Fuel grab geometry and the final control package are engineered for the biomass installation.

    Keep Fuel Moving from the Receiving Pit to the Boiler

    A biomass crane transfers fuel in batches: it clears incoming deliveries, distributes material through the store, blends selected stocks and replenishes the feed hopper. The downstream feeder meters fuel to the boiler. We engineer the crane around both systems so reception work does not consume the capacity needed for feeding.

    One coordinated equipment package

    Bridge, trolley, hoisting system, fuel grab and controls are selected together. This keeps grab self-weight, usable payload, motion performance and electrical interfaces within one technical offer.

    Useful storage coverage

    We map pickup zones, hopper openings, approach distances and maintenance positions onto the fuel-store drawing. An overhead arrangement can reduce dependence on loader aisles inside the covered working area.

    A defined route to operation

    The offer can include installation guidance, commissioning, operating instruction and recommended spares. Equipment, site services and plant responsibilities are itemized for procurement.

    Biomass Crane Configuration and Technical Details

    Item Configuration supplied for the project
    Crane arrangement Overhead grab crane for a fuel hall or bunker; gantry arrangements evaluated for suitable outdoor storage.
    Base grab-crane family QZ catalogue family: 5–20 t. The biomass-duty configuration, grab and automation are selected for the installation.
    Lifting capacity and payload The technical schedule separates rated lifting load, grab self-weight and net fuel payload.
    Grab volume and closure Selected from fuel density range, particle size, moisture, required throughput and hopper dimensions.
    Span, travel and lifting height Dimensioned from runway centres, storage depth, discharge elevation and the usable working envelope.
    Motion speeds and duty Hoisting and travel speeds, acceleration and duty classification matched to the calculated load spectrum and cycles.
    Operating modes Manual, assisted cycles or engineered automatic operation, with the included functions stated in the offer.
    Plant interfaces Hopper demand, level signals, downstream readiness, restricted zones and agreed plant-network communications.
    Delivery documentation Arrangement drawings, technical schedule, electrical documentation, manuals and contracted inspection records.

    The QZ catalogue capacity identifies the base product family. It does not establish fuel throughput or suitability for a particular continuous-duty cycle. Those values are set out for the offered crane.

    Choose the Grab for the Fuel You Actually Handle

    Fuel form Handling approach What our selection addresses
    Wood chips A clamshell or other bulk-material grab matched to the chip characteristics. Bucket volume, penetration, retained load and discharge into the receiving hopper.
    Bark and fibrous residues A grab evaluated for long pieces, interlocking material and incomplete closure. Tine or shell geometry, closing action and the risk of material hanging across the opening.
    Wood pellets and similar granular fuels A bulk grab selected for retention and controlled discharge. Fines leakage, drop height, pellet damage and dust at transfer points.
    Loose agricultural residues Material-specific grab selection using the actual size and compaction range. Low bulk density, uneven filling and the time needed to obtain a useful payload.
    Straw or biomass bales A separately engineered bale clamp or bale-handling attachment. Bale dimensions, mass, wrapping, gripping method and storage pattern.

    A single grab will not suit every fuel stream. For plants switching between fuels, we evaluate the density range, attachment changeover and controls needed for each operating mode.

    Select for the Whole Fuel-Handling Shift

    Our engineering review connects boiler demand with delivery peaks and storage movements. Low-density fuel can fill a large grab without producing much mass; a denser fuel can reach the permitted suspended load before the grab is full.

    Operating condition How we develop the arrangement
    Deliveries concentrated into a short daily window Calculate receiving-pit clearance alongside ongoing hopper replenishment.
    Several fuel grades or storage zones Map stock locations and blending transfers, with fuel segregation and task priorities included where required.
    A narrow hopper or restricted headroom Match grab opening, approach height, travel path and discharge control to the available space.
    Automatic night-shift feeding Develop task scheduling, hopper signals, sensing, alarms and a controlled recovery mode.
    Operation during crane maintenance Assess buffer storage, recovery time, spare-grab arrangements and any alternative handling route.

    Biomass Crane Compared with Other Fuel-Handling Arrangements

    Arrangement Where it fits Effect on the plant layout
    Intelligent grab overhead crane A covered store needing multiple pickup zones, blending and automatic hopper replenishment. Travels above the store; runway structure, headroom and service access form part of the layout.
    Moving floor and conveyor system A defined reclaim and transfer route with comparatively fixed material flow. Useful where continuous reclaim is the main task; blending and access depend on the storage design.
    Wheel loader with a receiving hopper Sites needing mobile handling across accessible floor areas. Requires traffic routes, turning space and an operating plan for vehicles and people.
    Grab-and-hook gantry crane Suitable outdoor auxiliary handling or mixed bulk and equipment duties. Uses ground-supported runways and must suit the fuel, weather and operating frequency.
    Dedicated bale-handling crane Straw or other packaged biomass delivered as bales. Uses a bale-specific attachment and storage strategy instead of a loose-fuel bucket.

    We develop the crane and its transfer interfaces around the chosen fuel-handling system. A crane feeding a buffer hopper can work alongside conveyors and metering equipment.

    Size by Tonnes per Hour, Then Check the Suspended Load

    Net fuel payload depends on the grab’s useful volume, the fuel bulk density and how well it fills. Total handling demand includes receiving, blending and rehandling as well as boiler feed.

    Illustrative wood-chip calculation

    Assume a 6 m³ grab, fuel density of 0.25 t/m³ and an effective filling factor of 0.80. These are calculation inputs for this example, not specifications of an offered crane.

    Calculation Result
    Fuel payload: 6 × 0.25 × 0.80 1.20 t per cycle.
    A complete 120-second cycle at 75% productive utilisation 1.20 × (3,600 ÷ 120) × 0.75 = 27 t/h of handling capacity.
    If the same fuel stream falls to 0.15 t/m³ Payload becomes 0.72 t; calculated capacity falls to 16.2 t/h with the other assumptions unchanged.
    If grab self-weight is assumed to be 2.20 t The first condition produces 3.40 t of suspended mass before additional attachments. The maximum fuel density must also be checked.

    What this means for selection: the lightest fuel may govern the volume and cycle rate, while the densest permitted fuel may govern lifting load. We check both and state the assumed routes, filling factor and productive time in the capacity calculation.

    Boiler thermal output alone is insufficient for crane sizing. Fuel consumption also depends on heating value, moisture and plant efficiency; the boiler supplier’s mass-flow requirement provides the feeding basis.

    Control the Sequence from Hopper Demand to Fuel Delivery

    For an automatic system, a hopper demand signal starts a handling task. The crane checks the permitted route and destination readiness, collects fuel from the assigned zone and discharges inside the programmed opening area.

    Henan Mine Crane intelligent grab overhead crane structure and trolley arrangement
    Double-girder intelligent grab crane structure. The biomass grab, sensors and plant interfaces form part of the selected project package.

    Receiving and feeding priorities

    The offered control sequence can prioritize hopper replenishment while allocating available cycles to truck reception, storage distribution and blending.

    Positioning and load control

    VFD motion control, position feedback, anti-sway and weighing can be included. Pile-surface sensing and slack-rope protection are specified where required by the selected grab and automation concept.

    Clear operating and recovery modes

    The control package identifies manual access, assisted cycles, automatic functions, alarms and recovery procedures. Multiple-crane coordination is engineered when included.

    The interface schedule defines signals exchanged with the plant PLC or DCS, their purpose and the response to a lost signal. The hopper and downstream feeder remain part of the coordinated process.

    Project Experience in Automated Fuel and Bulk Handling

    Biomass industry example: Kaunas, Lithuania

    Konecranes’ 2013 CXT Biomass brochure documents a New Heat project at a 10 MW boiler house in Kaunas. The fuel hall had three tipping bunkers, three storage areas and a double hopper. The installation used a 4 t hoist and a 2.5 m³ hydraulic clamshell grab, with automated operation, sway control and slack-rope prevention.

    This was a Konecranes installation. It illustrates why cycle calculations, building clearance and the fuel-store layout matter alongside hoist capacity; its dimensions and ratings are not Henan Mine Crane product specifications.

    Henan Mine Crane: commissioned automatic grab technology

    Henan Mine Crane’s December 2025 project report records an automatic grab crane entering service at a waste incineration power generation facility. Its published functions include variable-frequency control, absolute-encoder feedback, anti-sway, fixed-point grabbing and constant-weight cyclic operation.

    This is experience in an adjacent fuel-handling application. A biomass proposal receives its own grab, material-flow and operating-duty selection.

    Build Service Access into the Fuel Store

    A dependable feeding arrangement includes a practical way to inspect the crane, service the grab and recover from a stoppage. We develop the following provisions with the equipment layout:

    Provision Delivery benefit
    Grab parking and service position An accessible landing area for inspection, wear-part replacement and attachment changeover.
    Machinery and sensor access Platforms and access arrangements for the selected crane, with cleaning access for sensors where fitted.
    Wear parts and operational spares An itemized recommendation for ropes, brakes, grab wear parts and selected electrical components.
    Maintenance and control records Supplied manuals, parts identification and contracted control-system backup and access provisions.

    The available hopper buffer, expected repair duration and alternative fuel route determine what the plant can sustain during an outage. Where two cranes are proposed, we assess remaining reach and throughput when one is unavailable.

    Protection for Dust, Moisture and Controlled Access

    Fuel properties and the building environment guide enclosure protection, coatings, cable systems and cabinet ventilation or cooling. The crane package includes the agreed load protection, motion limits, emergency stops and operating-zone controls.

    For a classified combustible-dust area, the proposal identifies the applicable equipment suitability and certification scope. Dust protection and explosion protection are separate requirements. Truck-tipping zones, personnel access and maintenance isolation are addressed in the agreed operating logic.

    Crane controls can exchange fire or plant-alarm signals where specified. The fuel store’s fire detection, suppression and process protection remain coordinated plant systems.

    Biomass Crane Price, Delivery and Acceptance

    Henan Mine Crane quotes the complete selected configuration. Grab volume and self-weight, span, lift, operating duty, automation and installation conditions all affect the offer.

    Quotation item Scope shown in the offer
    Crane and fuel grab Bridge, trolley, lifting machinery, selected grab, drives and crane controls.
    Automation and plant integration Included sensors, operating sequences, software functions and plant interfaces; optional upgrades listed separately.
    Runway and electrification Supply boundaries for rails, runway steelwork, conductor systems, cables and incoming power.
    Delivery and site services Packing, delivery basis, installation guidance, commissioning, training and destination-specific service scope.
    Testing and handover Agreed factory inspections, applicable load tests, site functional checks and representative fuel-handling acceptance conditions.

    The commercial proposal states lead time, warranty terms and exclusions. Equipment shipment and site services are separated so the project team can compare quotations on the same basis.

    For performance acceptance, the test uses the agreed fuel properties, pickup and discharge route, and workload split. Factory motion testing verifies the equipment functions; the site test establishes performance in the actual fuel store.

    Start with a Layout and Your Fuel Requirement

    Send a fuel-store drawing, the fuel types and the required boiler-feed rate. If the layout is still being developed, a sketch and daily delivery profile are enough to begin the initial engineering review.

    Your proposal: a recommended crane and grab arrangement, capacity calculation basis, operating-mode description, plant interfaces and itemized equipment and service scope.

    Send Your Fuel-Handling Enquiry

    Biomass Fuel-Handling Crane FAQs

    What is a biomass crane?

    A biomass crane moves fuel between receiving areas, storage zones and feed hoppers. For loose fuel, it normally uses a grab. Bale handling requires a suitable bale attachment and a separately engineered handling arrangement.

    Can one grab handle wood chips, bark and pellets?

    Sometimes, but compatibility depends on particle size, density, moisture, closure and discharge behaviour. We evaluate the permitted fuel range and identify any attachment changes or operating limits in the proposal.

    Does the crane feed the boiler continuously?

    The crane normally replenishes a buffer or feed hopper in batches. Downstream equipment meters fuel to the boiler. Crane capacity, hopper storage and the feeding sequence are selected together.

    How is the required lifting capacity calculated?

    The rating is selected against the complete permitted suspended load, including the grab, fuel and applicable attachments. Net fuel payload and tonnes-per-hour performance are calculated separately.

    Can the crane run automatically at night?

    Automatic operation can be engineered with the required sensing, hopper signals, zone controls and recovery modes. The offer defines the functions and the plant supervision and intervention arrangements.

    Can you replace a crane in an existing biomass hall?

    We can assess the existing runway, clearances, hopper locations and electrical interfaces. The proposed arrangement identifies wheel reactions, working coverage and installation requirements.

    What is included in a biomass crane quotation?

    The offer identifies the crane and grab, control functions, electrification, documentation, spares and selected site services. Delivery time, warranty and exclusions are stated for the proposed configuration.

    Henan Mine Crane · Technical information reviewed: 2026

    Request a Biomass Crane Proposal

    Get a crane and grab package designed around your fuel, storage building and boiler demand. Send your layout to Henan Mine Crane for an engineered arrangement and itemized quotation.

    Request a Quote

    Email Fuel-Store Drawings

    Email: info@hnksglobal.com

    Henan Mine CraneDiscuss your requirements ↗
  • 5 Ton Overhead Crane

    5 Ton Overhead Crane

    5 Ton Overhead Crane

    Henan Mine Crane · 5 Tonne Lifting Systems

    5 Ton Overhead Crane

    Configure a 5 ton overhead crane for moving dies, machine components, steel fabrications and maintenance assemblies. Henan Mine Crane manufactures single-girder, double-girder and suspended bridge systems around the required load, building layout and operating cycle.

    For general indoor hook handling, a single-girder electric-hoist arrangement is a practical starting option. Compare it with a double-girder or underhung design when hook height, runway conditions or the handling process calls for a different layout.

    Single-girder electric-hoist overhead crane from Henan Mine Crane
    Single-girder electric-hoist structure. This product illustration shows the arrangement; the supplied 5 t crane dimensions are defined in the technical proposal.

    RATED CAPACITY

    5 t / 5,000 kg

    GENERAL WORKSHOP OPTION

    Single Girder + Electric Hoist

    OTHER BRIDGE ARRANGEMENTS

    Double Girder & Underhung

    SPECIFICATION INPUTS

    Span, Lift, Duty & Environment

    Is a 5 Ton Overhead Crane the Right Capacity?

    The capacity on this page is 5 metric tonnes, or 5,000 kg. If your specification uses US short tons, state the unit explicitly. For a hook crane, the payload and separately suspended lifting gear must fit within the permitted load for the lifting arrangement.

    Capacity example: a 4,800 kg component plus a 350 kg lifting beam and slings totals 5,150 kg. That exceeds a 5,000 kg rating. Include the complete suspended load when requesting the crane specification.

    Machining and Die Handling

    Transfer fixtures, dies and workpieces between machines and preparation areas. Define load orientation, lifting points and the required placement control.

    Fabrication and Assembly

    Move frames and assemblies within a production bay. Check their dimensions and the complete handling route around equipment and services.

    Warehouse and Maintenance

    Handle suitable unit loads or remove machinery components. Confirm access above racks, repair benches and the equipment being serviced.

    Selection Considerations

    01 / LOAD

    Maximum and Typical Loads

    List the heaviest planned lift, usual payload, lifting attachments and any expected change in production. Include unusual load shapes and centre-of-gravity positions.

    02 / COVERAGE

    Span and Hook Coverage

    Provide runway centreline spacing, travel length and pickup and placement points. Check side and end approaches as well as the nominal crane span.

    03 / STRUCTURE

    Building and Supports

    Show runway elevation, roof members, doors, services and available hook height. Existing supports or a proposed freestanding runway need assessment for the selected crane reactions.

    04 / DUTY

    Operating Cycle

    Describe lifts per hour, load distribution, shifts and positioning moves. Specify temperature, dust, moisture, corrosion and any hazardous-area conditions.

    Single and double girder describe the bridge beams. Top running and underhung describe how the bridge travels on its runways. A hoist travelling below one girder does not by itself make the whole crane an underhung design.

    5 Ton Overhead Crane Compared with Other Overhead Crane Configurations

    Compare bridge structure and application requirements at the same rated load. The linked pages describe product families; special-purpose configurations require confirmation of their 5 t rating, lifting attachment and operating duty in the proposal.

    Configuration Arrangement Application Selection Point
    Single-Girder Overhead Crane One bridge girder with a travelling electric hoist. Routine workshop, assembly and warehouse hook handling. Compare hook height, approaches, hoist duty and runway loading.
    LH Double-Girder Overhead Crane Two bridge girders support the electric-hoist trolley. Projects needing a different trolley layout or lifting envelope. Confirm the complete crane dimensions and duty; girder count alone does not establish service class.
    LX Underhung Overhead Crane Bridge end carriages travel on the lower flanges of suitable runway beams. Layouts where a suspended runway arrangement suits the building. Assess beams, connections, support loads and clearances. Roof suitability requires verification.
    Explosion-Proof Overhead Crane Equipment protection is selected for the classified environment. Handling in a specified hazardous gas or dust area. Provide the area classification, substance information and documentation requirements.
    Grab Overhead Crane A grab and lifting system handle loose bulk material. Bulk loading, transfer and discharge tasks. Define grab mass, material density, fill condition and throughput together.
    Electromagnetic Overhead Crane A lifting magnet and power system handle suitable steel products. Handling selected plates, sections or other ferromagnetic loads. Account for magnet mass, material condition and the required response to loss of power.
    Metallurgical Overhead Crane The crane is designed for the stated hot-material process. Specified steelmaking or other thermal handling duties. Describe heat exposure, load containment and fault consequences; molten-metal lifting needs a dedicated design.

    5 Ton Overhead Crane Specifications

    Henan Mine Crane publishes separate 5 t tables for the following three product families. These catalogue options provide a starting reference. The approved proposal defines the supplied combination, operating duty and building interfaces.

    Parameter Single-Girder Reference LH Double-Girder Reference LX Underhung Reference
    Rated capacity 5 t 5 t 5 t
    Listed spans 7.5, 11.5, 14.5, 17.5, 19.5, 22.5, 25.5, 28.5 m 7.5, 10.5, 13.5, 16.5, 19.5, 22.5, 25.5 m 3.5, 8.5, 12.5, 16.5, 20, 22.5 m
    Listed lifting heights 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m
    Hoisting speed reference 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min
    Trolley travel reference 20 or 30 m/min 20 m/min 20 m/min
    Bridge travel reference 20 or 30 m/min 20 m/min 20 m/min

    The 8/0.8 m/min entry denotes a two-speed hoisting option. Listed values are model references, and every combination requires confirmation. Lifting height describes vertical hook travel; it does not establish the minimum building height.

    Confirm crane and mechanism duty, control method, site voltage, frequency and phases separately. Obtain the selected crane weight, wheel loads, wheel spacing, rail or beam interface and hook approaches in the project drawings.

    Headroom, Hook Coverage and Runway Loads

    Double-girder electric-hoist bridge crane from Henan Mine Crane
    Double-girder electric-hoist arrangement. Compare its crane envelope, highest hook position and runway interfaces against the workshop drawing.

    Check the Complete Lifting Envelope

    Show the highest and lowest required hook positions, load dimensions, slings or lifting beam, and any extraction distance above a machine. Allow for the crane structure, trolley, hook block and clearances to roof members and services.

    A low-headroom hoist and an underhung bridge are different design choices. Compare dimensioned arrangements at the required hook position. Include door tracks, lights, ducts and the load route between stations.

    Verify Runway Compatibility

    A runway previously carrying a 5 t crane may still need modification for a replacement. Different crane weights, wheel spacing, reactions and rail interfaces can change the support requirements.

    Where existing building steelwork is unsuitable, a separate engineered support system may be considered. Its columns, bracing and foundations must fit the site and handling routes.

    Hoisting, Travel and Control Options

    Hoisting Motion

    The hoist raises and lowers the load. Select hook travel, braking and speed control around the lifting task, especially when placing a component into machinery.

    Trolley Motion

    The trolley or travelling hoist moves across the bridge. Its dimensions and stopping positions determine usable side approaches.

    Bridge Motion

    End carriages move the bridge along the runways. The drive arrangement and runway alignment must work together over the required travel length.

    Pendant or radio control should suit operator visibility and access. Discuss variable-speed requirements through the Frequency-Conversion Overhead Crane configuration. Frequent starts, short positioning moves and repeated near-capacity lifts all form part of duty selection; a 5 t rating alone does not define continuous operating capability.

    Safety Features and Application Requirements

    Include the safety and control schedule in the technical agreement, with required functions and their verification method identified for the selected crane.

    Load and Motion Protection

    Specify overload protection, hoisting limits, travel limits, brakes, emergency stops and applicable electrical protections. Agree the inspection and functional checks for acceptance.

    Runway and Operator Safety

    Define end stops, buffers and relevant wheel-protection details. Assess shared-runway separation, operator visibility and safe access for inspection and isolation.

    Application-Specific Protection

    Hot loads, lifting magnets and classified hazardous areas require additional design decisions. Define thermal protection, braking or retained-load functions around the actual process.

    For two-hoist handling, review the Double-Trolley Overhead Crane arrangement. State individual and shared-load limits, lifting-point spacing and coordinated movements. Two hoist ratings cannot simply be added to establish the permissible load of the crane.

    Manufacturing and Order Documentation

    Crane structure manufacturing workshop shown by Henan Mine Crane
    Crane manufacturing workshop photographed for the Henan Mine Crane factory display.

    Review the Henan Mine Crane Factory Scene Display alongside the product references above. For your crane, agree the drawings, component identification and inspection records that accompany the order.

    • General arrangement drawing with crane envelope and hook approaches.
    • Runway interface data, wheel loads and support reactions.
    • Component schedule, electrical drawings and operating manuals.
    • Factory and site inspection and test records within the agreed supply scope.

    Specify the project location and required standards or documentation before ordering. The technical agreement should establish applicability, responsibilities and acceptance requirements.

    Installation, Commissioning and Maintenance

    Prepare the Site

    Survey runway geometry and clearances, confirm structural suitability and arrange the incoming electrical supply. Plan unloading, assembly space and installation equipment.

    Agree Commissioning

    Define who supplies runway beams, rails, conductors and supports. Agree site inspection, functional testing, applicable load tests, handover and operator familiarisation before installation.

    Maintain the Complete System

    Plan access to ropes, hooks, brakes, limits, wheels, drives and electrical equipment. Set inspection and maintenance intervals using the supplied manuals, operating duty and applicable requirements.

    For an operating workshop, coordinate the installation sequence and required shutdown with production. Confirm component replacement clearances and spare-parts requirements during the layout review.

    What Determines a 5 Ton Overhead Crane Price?

    A firm 5 ton overhead crane price follows the agreed span, lifting height, duty, controls and operating environment. Crane structure, supporting steelwork and installation scope can change the total cost substantially even when the rated capacity is identical.

    When comparing 5 ton overhead cranes for sale, request itemised quotations against the same specification. Confirm the selected components, delivery terms and responsibilities in each of these areas:

    Crane Equipment

    Bridge, end carriages, hoist or trolley, controls and specified protective functions.

    Runway and Electrical Scope

    Rails or beams, supports, foundations, conductors and incoming power interfaces.

    Delivery and Site Services

    Packing, transport, installation, testing, documentation, commissioning and agreed support.

    Send your drawing and operating requirements to request a 5 ton crane quotation. Confirm the production and delivery schedule after the technical scope and inspection requirements are agreed.

    5 Ton Overhead Crane FAQ

    Is a 5 ton overhead crane the same as a 5 ton bridge crane or EOT crane?

    These terms commonly describe the same electrically powered moving-bridge lifting system. The specification should identify the bridge structure, runway arrangement, hoist and capacity unit so that quotations describe the same equipment.

    Should I choose a single-girder or double-girder 5 ton crane?

    Compare usable hook height, side approaches, crane duty, runway reactions and total installed scope. A single-girder electric-hoist design is a starting option for general handling; a double-girder layout is evaluated where the required lifting envelope or equipment arrangement benefits from it.

    How much building height does a 5 ton crane need?

    There is no single minimum for every configuration. Provide the required highest hook position, load and rigging dimensions, runway elevation, roof structure and overhead services. A dimensioned proposal establishes the remaining clearances.

    Can a 5 ton crane be installed on an existing runway?

    It can be assessed using the runway survey, rail or beam details, support information and new crane reactions. The old crane rating alone is insufficient: wheel loads, wheel spacing, geometry and power demand may differ.

    Can a 5 ton crane repeatedly lift its full rated load?

    The selected duty and mechanism ratings must match the load spectrum and operating cycle. State how often near-capacity lifts occur, the lifting and travel distances, and the number of shifts. Rated capacity does not specify an unrestricted continuous work cycle.

    Should I specify 5 tons or 10 tons?

    Start with the maximum planned suspended load, attachments and expected production needs. If these exceed the permissible 5 t load, discuss a higher-capacity system. Compare the resulting crane dimensions, supporting structure and cost with the same site information.

    Does the quoted price include installation and runway beams?

    The supply scope must say so explicitly. Request separate identification of crane equipment, runway components, supports, power supply, freight, installation, testing and commissioning. This makes equipment-only and installed-system quotations easier to compare.

    How long does delivery take?

    Delivery depends on drawing approval, configuration, component availability, production scheduling, inspection scope and transport route. Confirm the agreed milestones and any site-readiness requirements in the order documents.

    Request A 5 Ton Overhead Crane Quote

    Send Henan Mine Crane your load details and workshop drawing for a 5 ton overhead crane proposal. Include:

    • Maximum and typical loads, attachment weights and load dimensions.
    • Runway span and length, required hook positions and building cross-section.
    • Operating cycle, environment, power supply and project location.
    • Required crane, runway, installation, testing and delivery scope.
    Henan Mine CraneDiscuss your requirements ↗
  • 5 Ton Overhead Crane Price

    5 Ton Overhead Crane Price

    5 Ton Overhead Crane Price

    Henan Mine Crane · Commercial Pricing and Configuration

    5 Ton Overhead Crane Price

    A standard 5 ton single-girder overhead crane commonly requires an initial equipment budget of approximately US$5,000–$20,000. Double-girder, compact European-style, hazardous-area and installation-inclusive projects require a higher budget.

    Henan Mine Crane manufactures project-configured 5 ton bridge cranes for workshops, warehouses, fabrication bays, assembly lines and maintenance facilities. Formal pricing is established from the span, lifting height, duty, controls, building interface and contracted supply scope.

    5 ton single girder overhead crane price configuration from Henan Mine Crane
    Single-girder electric-hoist configuration for a project-defined 5 t lifting requirement.

    RATED CAPACITY

    5 t / 5,000 kg

    INITIAL EQUIPMENT BUDGET

    US$5,000–$20,000

    COMMON CONFIGURATION

    Single Girder + Electric Hoist

    PRICE STATUS

    Budget Range · Formal Quote Required

    How Much Does a 5 Ton Overhead Crane Cost?

    Current public market offers indicate approximately US$3,000–$10,000 for basic or underhung 5 ton electric-hoist equipment, US$5,000–$20,000 for general single-girder factory-supply configurations, and US$10,000–$25,000 for double-girder electric-hoist configurations. Compact European-style equipment can reach approximately US$20,000–$30,000.

    These amounts are equipment-budget indications rather than fixed Henan Mine Crane selling prices. Published offers frequently exclude runway beams, columns, foundations, international freight, import charges, unloading, erection, site wiring, commissioning and third-party inspection.

    Market check date: 8 September 2026. Budget bands support feasibility and capital planning. Purchase approval requires a formal quotation with configuration, inclusions, exclusions, delivery term, validity and payment conditions.

    5 Ton Overhead Crane Price by Configuration

    The same 5,000 kg capacity can produce materially different prices because bridge structure, span, headroom, duty and component scope change. The following bands consolidate currently visible market offers into practical procurement categories.

    5 Ton Configuration Indicative Equipment Budget Typical Commercial Basis Principal Variables
    Basic or Underhung Single Girder US$3,000–$10,000 Electric-hoist equipment with limited factory supply Span, suspension runway, hoist, electrification and exclusions
    General Single Girder US$5,000–$20,000 Top-running bridge with wire-rope electric hoist Span, lift, headroom, duty, speeds and component level
    Double Girder with Electric Hoist US$10,000–$25,000 Two girders with trolley-mounted electric hoist Trolley layout, service access, span, duty and wheel loads
    European-Style Compact Single Girder US$20,000–$30,000 Compact hoist, selected components and controlled motions Headroom, component brands, variable speed and documentation
    Branded Crane Component Kit Approximately US$30,800 A current 50 ft market listing for hoist, end trucks, panel and festoon components Main girder, runway, site power and spares excluded

    A low advertised amount may describe a hoist, crane kit or basic factory package rather than a complete operating system. Procurement comparison requires the same span, lift, duty, control, bridge steel, runway boundary and delivery term.

    Selection Considerations

    01 / LOAD

    Complete Suspended Load

    The payload, lifting beam, hook attachment, slings and other below-the-hook equipment must remain within the permitted 5,000 kg load.

    02 / GEOMETRY

    Span, Lift and Headroom

    Runway gauge, hook travel, highest hook position, end approaches and roof clearances determine the structure and steel quantity.

    03 / DUTY

    Operating Cycle

    Lifts per hour, load spectrum, travel distances, shifts and production criticality determine working class and mechanism ratings.

    04 / BUILDING

    Runway and Support Capacity

    Crane weight, wheel spacing, vertical reactions and horizontal forces must be coordinated with the rail, runway and building structure.

    05 / CONTROL

    Motion Performance

    Pendant, radio control, variable-frequency drives, dual speeds and positioning functions affect component scope and commercial value.

    06 / ENVIRONMENT

    Operating Conditions

    Temperature, dust, moisture, corrosion, outdoor exposure and hazardous-area classification require appropriate equipment protection.

    5 Ton Overhead Crane Compared with Other 5 Ton Configurations

    Configuration selection precedes price comparison. The lowest equipment amount does not provide commercial value when hook coverage, runway arrangement, duty or environmental protection is unsuitable.

    Configuration Commercial Position Application Critical Price Inputs
    5 Ton Single-Girder Crane General starting price level Workshop, warehouse, assembly and maintenance lifting Span, hoist, lift, headroom, duty and runway reactions
    5 Ton Double-Girder Crane Higher structural and trolley cost Demanding duty, defined hook envelope or service access Trolley arrangement, access, bridge mass, span and duty
    5 Ton Underhung Crane Equipment cost can be low; building work varies Suspended runway systems with compatible structure Runway beams, suspension points, support spacing and geometry
    5 Ton European-Style Crane Higher component and control price level Compact headroom and controlled production movements Hoist design, drives, controls, component brands and documentation
    5 Ton Explosion-Proof Crane Project-specific premium Specified hazardous gas or dust environments Zone, substance, temperature class, protection and conformity scope

    5 Ton Overhead Crane Project Cost Breakdown

    The crane purchase price and the installed project cost are different commercial values. A complete capital budget separates equipment, infrastructure, logistics and site execution.

    A / CRANE PACKAGE

    Bridge and Hoisting Equipment

    Girder, end carriages, hoist or trolley, drives, controls, electrical panel and crane electrification.

    B / RUNWAY

    Rails and Supporting Structure

    Runway beams, rails, columns, brackets, end stops, foundations and structural verification when included.

    C / LOGISTICS

    Packing and Delivery

    Export packing, inland transport, ocean or land freight, insurance, import charges, unloading and storage.

    D / SITE WORK

    Installation and Commissioning

    Access equipment, erection labour, site wiring, testing, commissioning, training and handover records.

    Budget formula: Installed project cost = crane equipment + runway and structure + electrification + freight and import costs + unloading and erection + commissioning and acceptance.

    How Span, Headroom and Duty Change the Price

    Double girder 5 ton overhead crane structure affecting equipment price
    Double-girder arrangements change structural steel, trolley layout, access provisions and runway reactions.

    Span and Structural Steel

    Longer spans generally require larger structural sections, additional fabrication and higher transport volume. Public factory offers illustrate this effect: a standard single-girder 5 ton crane at approximately 10.5 m span is commonly budgeted below the same capacity at approximately 19.5 m span.

    Headroom and Hook Coverage

    Compact hoists, low-headroom structures and alternative trolley arrangements can preserve lifting height but change the equipment package. A dimensioned layout is required to compare usable hook position rather than nominal crane height.

    Duty and Motion Control

    Frequent cycles, repeated near-capacity lifts, longer travel, faster motion and precise positioning increase mechanism and control requirements. Rated capacity alone does not establish working class or expected service.

    What a Comparable 5 Ton Crane Quotation Must Include

    A price comparison is valid only when every proposal covers the same technical and commercial boundary. The following schedule prevents an equipment-only offer from being compared with an installed system.

    Quotation Item Required Definition Commercial Risk if Omitted
    Technical Configuration Capacity, span, lift, duty, speeds, control, power and environment Low price may reflect lower duty, different dimensions or incomplete controls
    Component Schedule Hoist, motors, brakes, gear units, controls, electrification and protection Unspecified components prevent performance and maintenance comparison
    Runway Boundary Rails, beams, columns, brackets, conductor system and structural responsibility Major supporting steel and civil costs may remain outside the offer
    Delivery and Installation Named delivery term, destination, unloading, erection, wiring and commissioning Unallocated logistics and site work can materially increase final expenditure
    Inspection and Documentation Drawings, manuals, certificates, inspection points, testing and handover records Acceptance requirements may become unpriced variations after order placement

    Purchase Price and Life-Cycle Cost

    Capital cost remains important, but the lowest purchase amount may increase operating expenditure when components, duty selection or maintenance access are unsuitable. Commercial evaluation should include the following ownership factors.

    Energy and Motion

    Motor sizing, travel distances, acceleration, regenerative functions and operating hours influence electricity consumption.

    Inspection and Maintenance

    Access, lubrication, ropes, hooks, brakes, wheels, electrical items and periodic inspection create recurring expenditure.

    Spare Parts and Downtime

    Component availability, critical spares, diagnostic information and production dependency affect outage risk.

    Manufacturing, Inspection and Order Documentation

    Henan Mine Crane manufacturing workshop for 5 ton overhead crane production
    Crane structures and production equipment inside a Henan Mine Crane manufacturing workshop.

    Henan Mine Crane develops the manufacturing package from the approved technical agreement and general arrangement. Inspection and documentation requirements are connected to the contracted crane structure, mechanisms, electrical system and supply boundary.

    • General arrangement with crane envelope, hook approaches and interfaces
    • Wheel loads, wheel spacing, rail data and electrical connection requirements
    • Component schedule, electrical drawings and operating documentation
    • Agreed factory inspection, functional checks and test records
    • Packing schedule and shipment preparation for the destination

    Manufacturing facilities and production scenes are presented in the Henan Mine Crane factory display.

    Information Required for a Formal 5 Ton Crane Price

    A complete RFQ enables configuration selection, dimensioned layout development and a defined commercial proposal.

    Load and Duty

    • Maximum and typical suspended loads
    • Attachment weight and load dimensions
    • Lifts per hour and operating shifts
    • Required speeds and positioning performance

    Building and Runway

    • Runway span and travel length
    • Required hook height and approaches
    • Existing rail, beam and support data
    • Building cross-section and obstruction layout

    Environment and Commercial Scope

    • Temperature, dust, corrosion and hazard data
    • Voltage, frequency and phases
    • Project location and delivery term
    • Runway, freight, installation and testing boundary

    5 Ton Overhead Crane Price FAQ

    What is the current price of a 5 ton overhead crane?

    A general single-girder 5 ton overhead crane currently requires an initial equipment budget of approximately US$5,000–$20,000. Basic underhung offers can fall below this band, while double-girder and compact premium configurations can exceed it.

    Why do online 5 ton crane prices vary so widely?

    Some listings cover only a hoist or component kit, while others include the bridge, end trucks, controls and electrification. Span, lift, duty, component brands, runway scope and delivery region also create substantial differences.

    Does the 5 ton overhead crane price include runway beams?

    Runway beams, rails, columns, brackets, end stops and foundations are separate unless expressly included. Crane reaction data and the structural responsibility boundary must be stated in the proposal.

    Does the quoted amount include freight and installation?

    Freight, insurance, import charges, unloading, erection, site wiring, commissioning and testing are included only when identified in the commercial scope. The named delivery term determines logistics responsibility.

    Is a single-girder crane always cheaper than a double-girder crane?

    A single-girder crane generally has a lower starting equipment cost. Final value depends on hook height, span, duty, trolley arrangement, maintenance access and building modifications required by each structure.

    How does span affect a 5 ton bridge crane price?

    A longer span generally increases structural steel, fabrication, crane mass, wheel reactions and shipment volume. Span must be coordinated with the runway gauge and building rather than selected from a price table alone.

    Can a 5 ton crane operate on an existing runway?

    Compatibility is determined from rail size, runway geometry, alignment, support condition and allowable reactions. Existing crane capacity alone does not confirm suitability for a replacement crane.

    What is required for a formal Henan Mine Crane quotation?

    Rated load, span, lifting height, runway length, operating duty, control method, power supply, environment, project location and required supply scope establish the commercial proposal.

    Request A 5 Ton Overhead Crane Quote

    Submit the 5,000 kg load requirement, span, lifting height, duty, building information, power supply, environment and project location. Henan Mine Crane will prepare a configuration-based proposal with the applicable equipment price and defined supply scope.

    Henan Mine CraneDiscuss your requirements ↗
  • 5 Ton Overhead Crane for Sale

    5 Ton Overhead Crane for Sale

    5 Ton Overhead Crane for Sale

    Henan Mine Crane · Project-Configured Lifting Equipment

    5 Ton Overhead Crane for Sale

    Henan Mine Crane supplies new 5 ton overhead cranes for machinery handling, fabrication, assembly, warehousing and plant maintenance. Single-girder, double-girder, top-running and underhung configurations are engineered around the load, building geometry and operating cycle.

    General single-girder equipment commonly requires an initial factory-equipment budget of approximately US$5,000–$20,000. Double-girder, compact European-style, hazardous-area and installation-inclusive projects require a different commercial scope.

    5 ton single girder overhead crane for sale from Henan Mine Crane
    Single-girder electric-hoist arrangement for a project-defined 5 t lifting system. Final dimensions and interfaces are established in the approved technical proposal.

    RATED CAPACITY

    5 t / 5,000 kg

    GENERAL WORKSHOP OPTION

    Single Girder + Electric Hoist

    OTHER BRIDGE ARRANGEMENTS

    Double Girder & Underhung

    INITIAL EQUIPMENT BUDGET

    US$5,000–$20,000

    Is a 5 Ton Overhead Crane the Right Capacity?

    The stated capacity is 5 metric tonnes, or 5,000 kg. Specifications using US short tons require an explicit unit declaration. For a hook crane, the payload and separately suspended lifting gear must remain within the permitted load for the approved lifting arrangement.

    Capacity example: a 4,800 kg component plus a 350 kg lifting beam and slings totals 5,150 kg. That exceeds a 5,000 kg rating. Include the complete suspended load when requesting the crane specification.

    Machining and Die Handling

    Transfer fixtures, dies and workpieces between machines and preparation areas. Define load orientation, lifting points and the required placement control.

    Fabrication and Assembly

    Move frames and assemblies within a production bay. Check their dimensions and the complete handling route around equipment and services.

    Warehouse and Maintenance

    Handle suitable unit loads or remove machinery components. Confirm access above racks, repair benches and the equipment being serviced.

    Selection Considerations

    01 / LOAD

    Maximum and Typical Loads

    List the heaviest planned lift, usual payload, lifting attachments and any expected change in production. Include unusual load shapes and centre-of-gravity positions.

    02 / COVERAGE

    Span and Hook Coverage

    Provide runway centreline spacing, travel length and pickup and placement points. Check side and end approaches as well as the nominal crane span.

    03 / STRUCTURE

    Building and Supports

    Show runway elevation, roof members, doors, services and available hook height. Existing supports or a proposed freestanding runway need assessment for the selected crane reactions.

    04 / DUTY

    Operating Cycle

    Describe lifts per hour, load distribution, shifts and positioning moves. Specify temperature, dust, moisture, corrosion and any hazardous-area conditions.

    Single and double girder describe the bridge beams. Top running and underhung describe how the bridge travels on its runways. A hoist travelling below one girder does not by itself make the whole crane an underhung design.

    5 Ton Overhead Crane Compared with Other Overhead Crane Configurations

    Compare bridge structure and application requirements at the same rated load. The linked pages describe product families; special-purpose configurations require confirmation of their 5 t rating, lifting attachment and operating duty in the proposal.

    Configuration Arrangement Application Selection Point
    Single-Girder Overhead Crane One bridge girder with a travelling electric hoist. Routine workshop, assembly and warehouse hook handling. Compare hook height, approaches, hoist duty and runway loading.
    LH Double-Girder Overhead Crane Two bridge girders support the electric-hoist trolley. Projects needing a different trolley layout or lifting envelope. Confirm the complete crane dimensions and duty; girder count alone does not establish service class.
    LX Underhung Overhead Crane Bridge end carriages travel on the lower flanges of suitable runway beams. Layouts where a suspended runway arrangement suits the building. Assess beams, connections, support loads and clearances. Roof suitability requires verification.
    Explosion-Proof Overhead Crane Equipment protection is selected for the classified environment. Handling in a specified hazardous gas or dust area. Provide the area classification, substance information and documentation requirements.
    Grab Overhead Crane A grab and lifting system handle loose bulk material. Bulk loading, transfer and discharge tasks. Define grab mass, material density, fill condition and throughput together.
    Electromagnetic Overhead Crane A lifting magnet and power system handle suitable steel products. Handling selected plates, sections or other ferromagnetic loads. Account for magnet mass, material condition and the required response to loss of power.
    Metallurgical Overhead Crane The crane is designed for the stated hot-material process. Specified steelmaking or other thermal handling duties. Describe heat exposure, load containment and fault consequences; molten-metal lifting needs a dedicated design.

    5 Ton Overhead Crane Specifications

    The following configurable ranges cover three Henan Mine Crane product families available at 5 t capacity. The approved proposal defines the supplied span, lifting height, motion speeds, operating duty and building interfaces.

    Parameter Single-Girder Configuration LH Double-Girder Configuration LX Underhung Configuration
    Rated capacity 5 t 5 t 5 t
    Listed spans 7.5, 11.5, 14.5, 17.5, 19.5, 22.5, 25.5, 28.5 m 7.5, 10.5, 13.5, 16.5, 19.5, 22.5, 25.5 m 3.5, 8.5, 12.5, 16.5, 20, 22.5 m
    Listed lifting heights 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m
    Configurable hoisting speed 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min
    Configurable trolley travel 20 or 30 m/min 20 m/min 20 m/min
    Configurable bridge travel 20 or 30 m/min 20 m/min 20 m/min

    The 8/0.8 m/min entry denotes a two-speed hoisting option. Listed values are configurable model ranges, and every combination requires confirmation. Lifting height describes vertical hook travel; it does not establish the minimum building height.

    Confirm crane and mechanism duty, control method, site voltage, frequency and phases separately. Obtain the selected crane weight, wheel loads, wheel spacing, rail or beam interface and hook approaches in the project drawings.

    Headroom, Hook Coverage and Runway Loads

    Double-girder electric-hoist bridge crane from Henan Mine Crane
    Double-girder electric-hoist arrangement. Compare its crane envelope, highest hook position and runway interfaces against the workshop drawing.

    Check the Complete Lifting Envelope

    Show the highest and lowest required hook positions, load dimensions, slings or lifting beam, and any extraction distance above a machine. Allow for the crane structure, trolley, hook block and clearances to roof members and services.

    A low-headroom hoist and an underhung bridge are different design choices. Compare dimensioned arrangements at the required hook position. Include door tracks, lights, ducts and the load route between stations.

    Verify Runway Compatibility

    A runway previously carrying a 5 t crane may still need modification for a replacement. Different crane weights, wheel spacing, reactions and rail interfaces can change the support requirements.

    Where existing building steelwork is unsuitable, a separate engineered support system may be considered. Its columns, bracing and foundations must fit the site and handling routes.

    Hoisting, Travel and Control Options

    Hoisting Motion

    The hoist raises and lowers the load. Select hook travel, braking and speed control around the lifting task, especially when placing a component into machinery.

    Trolley Motion

    The trolley or travelling hoist moves across the bridge. Its dimensions and stopping positions determine usable side approaches.

    Bridge Motion

    End carriages move the bridge along the runways. The drive arrangement and runway alignment must work together over the required travel length.

    Pendant or radio control should suit operator visibility and access. Discuss variable-speed requirements through the Frequency-Conversion Overhead Crane configuration. Frequent starts, short positioning moves and repeated near-capacity lifts all form part of duty selection; a 5 t rating alone does not define continuous operating capability.

    Safety Features and Application Requirements

    Include the safety and control schedule in the technical agreement, with required functions and their verification method identified for the selected crane.

    Load and Motion Protection

    Specify overload protection, hoisting limits, travel limits, brakes, emergency stops and applicable electrical protections. Agree the inspection and functional checks for acceptance.

    Runway and Operator Safety

    Define end stops, buffers and relevant wheel-protection details. Assess shared-runway separation, operator visibility and safe access for inspection and isolation.

    Application-Specific Protection

    Hot loads, lifting magnets and classified hazardous areas require additional design decisions. Define thermal protection, braking or retained-load functions around the actual process.

    For two-hoist handling, review the Double-Trolley Overhead Crane arrangement. State individual and shared-load limits, lifting-point spacing and coordinated movements. Two hoist ratings cannot simply be added to establish the permissible load of the crane.

    Manufacturing and Order Documentation

    Crane structure manufacturing workshop shown by Henan Mine Crane
    Crane manufacturing workshop photographed for the Henan Mine Crane factory display.

    Henan Mine Crane supports order review with manufacturing visibility through the Factory Scene Display. The purchase contract should define drawings, component identification, inspection stages and records supplied with the equipment.

    • General arrangement drawing with crane envelope and hook approaches.
    • Runway interface data, wheel loads and support reactions.
    • Component schedule, electrical drawings and operating manuals.
    • Factory and site inspection and test records within the agreed supply scope.

    Specify the project location and required standards or documentation before ordering. The technical agreement should establish applicability, responsibilities and acceptance requirements.

    Installation, Commissioning and Maintenance

    Prepare the Site

    Survey runway geometry and clearances, confirm structural suitability and arrange the incoming electrical supply. Plan unloading, assembly space and installation equipment.

    Agree Commissioning

    Define who supplies runway beams, rails, conductors and supports. Agree site inspection, functional testing, applicable load tests, handover and operator familiarisation before installation.

    Maintain the Complete System

    Plan access to ropes, hooks, brakes, limits, wheels, drives and electrical equipment. Set inspection and maintenance intervals using the supplied manuals, operating duty and applicable requirements.

    For an operating workshop, coordinate the installation sequence and required shutdown with production. Confirm component replacement clearances and spare-parts requirements during the layout review.

    5 Ton Overhead Crane Price

    General single-girder 5 ton overhead crane equipment commonly falls within an initial budget of approximately US$5,000–$20,000. Bridge structure, span, lifting height, hoist design, working class, controls and environmental protection establish the final equipment value.

    The following values are indicative market equipment budgets rather than fixed Henan Mine Crane selling prices. A formal quotation requires a complete technical and commercial specification.

    5 Ton Configuration Indicative Equipment Budget Commercial Basis Principal Cost Variables
    Basic or Underhung Single Girder US$3,000–$10,000 Electric-hoist equipment with a limited factory supply boundary Span, hoist, suspension runway, electrification and exclusions
    General Top-Running Single Girder US$5,000–$20,000 Bridge, end carriages and wire-rope electric-hoist package Span, lift, headroom, working class, speeds and controls
    Double Girder with Electric Hoist US$12,000–$25,000 Two bridge girders with a trolley-mounted electric hoist Trolley layout, service access, bridge mass, duty and wheel loads
    Compact European-Style Single Girder US$20,000–$30,000 Compact hoist, controlled motions and selected component package Headroom, drives, component brands, controls and documentation

    Low advertised amounts may cover only a hoist, component kit or basic factory package. Runway beams, columns, foundations, incoming power, international freight, import charges, unloading, erection, site wiring, commissioning and third-party inspection remain outside the price unless expressly included.

    Crane Equipment

    Bridge, end carriages, hoist or trolley, travel drives, control panel, operator controls and specified protective functions.

    Runway and Electrical Scope

    Rails, runway beams, columns, brackets, foundations, conductor system and incoming electrical interface.

    Delivery and Site Work

    Export packing, freight, insurance, unloading, erection, testing, commissioning, training and handover records.

    A valid commercial comparison uses the same load, span, lift, working class, control method, component scope, environmental protection and delivery term. Equipment-only pricing should not be compared directly with an installation-inclusive proposal.

    5 Ton Overhead Crane FAQ

    Are the 5 ton overhead cranes supplied as new equipment?

    Henan Mine Crane supplies newly manufactured, project-configured equipment. The order documents define the bridge arrangement, hoist, components, controls, drawings, inspection scope, delivery boundary and warranty terms.

    How much does a 5 ton overhead crane cost?

    General single-girder equipment commonly requires an initial budget of approximately US$5,000–$20,000. Double-girder equipment can require approximately US$12,000–$25,000, while compact European-style configurations can reach approximately US$20,000–$30,000. Runways, freight and site work are additional unless expressly included.

    Is a 5 ton overhead crane the same as a 5 ton bridge crane or EOT crane?

    These terms commonly describe the same electrically powered moving-bridge lifting system. The specification should identify the bridge structure, runway arrangement, hoist and capacity unit so that quotations describe the same equipment.

    Which is more suitable at 5 tons: single girder or double girder?

    Compare usable hook height, side approaches, crane duty, runway reactions and total installed scope. A single-girder electric-hoist design is a starting option for general handling; a double-girder layout is evaluated where the required lifting envelope or equipment arrangement benefits from it.

    How much building height does a 5 ton crane need?

    There is no single minimum for every configuration. Provide the required highest hook position, load and rigging dimensions, runway elevation, roof structure and overhead services. A dimensioned proposal establishes the remaining clearances.

    Can a 5 ton crane be installed on an existing runway?

    It can be assessed using the runway survey, rail or beam details, support information and new crane reactions. The old crane rating alone is insufficient: wheel loads, wheel spacing, geometry and power demand may differ.

    Can a 5 ton crane repeatedly lift its full rated load?

    The selected duty and mechanism ratings must match the load spectrum and operating cycle. State how often near-capacity lifts occur, the lifting and travel distances, and the number of shifts. Rated capacity does not specify an unrestricted continuous work cycle.

    When is a 10 ton crane more suitable than a 5 ton crane?

    Start with the maximum planned suspended load, attachments and expected production needs. If these exceed the permissible 5 t load, discuss a higher-capacity system. Compare the resulting crane dimensions, supporting structure and cost with the same site information.

    Does the quoted price include installation and runway beams?

    The supply scope must say so explicitly. Request separate identification of crane equipment, runway components, supports, power supply, freight, installation, testing and commissioning. This makes equipment-only and installed-system quotations easier to compare.

    How long does delivery take?

    Delivery depends on drawing approval, configuration, component availability, production scheduling, inspection scope and transport route. Confirm the agreed milestones and any site-readiness requirements in the order documents.

    Request A 5 Ton Overhead Crane Quote

    A project-specific 5 ton overhead crane proposal is prepared from the load data, workshop drawing and required commercial boundary. The RFQ should include:

    • Maximum and typical loads, attachment weights and load dimensions.
    • Runway span and length, required hook positions and building cross-section.
    • Operating cycle, environment, power supply and project location.
    • Required crane, runway, installation, testing and delivery scope.
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  • 5 Ton Gantry Crane

    5 Ton Gantry Crane

    5 Ton Gantry Crane

    Henan Mine Crane · 5 Tonne Gantry Lifting Systems

    5 Ton Gantry Crane

    Henan Mine Crane manufactures 5 ton gantry cranes for machinery handling, steel fabrication, component assembly, yard transfer and maintenance operations. Available configurations include rail-mounted single-girder, double-girder, semi-gantry and application-specific arrangements.

    Powered industrial configurations generally require an initial factory-equipment budget of approximately US$12,000–$45,000. Final pricing is established from the bridge and hoist arrangement, span, lifting height, duty, hook coverage, runway loads, outdoor protection and contracted supply scope.

    Single-girder electric-hoist gantry crane from Henan Mine Crane
    Single-girder electric-hoist gantry arrangement. The supplied 5 t crane dimensions, cantilevers and runway interfaces are defined in the project proposal.

    RATED CAPACITY

    5 t / 5,000 kg

    PRIMARY STRUCTURES

    Single Girder or Double Girder

    TRAVEL ARRANGEMENT

    Powered Ground-Rail Travel

    INDICATIVE EQUIPMENT BUDGET

    US$12,000–$45,000

    Is a 5 Ton Gantry Crane the Right Capacity?

    The 5 ton rating on this page means 5 metric tonnes, or 5,000 kg. Specifications using US short tons require an explicit unit declaration. Separately suspended slings, lifting beams, grabs, magnets or other below-the-hook devices consume part of the available rated capacity.

    Capacity example: a 4,600 kg component plus a 500 kg lifting beam and slings totals 5,100 kg. That exceeds a 5,000 kg rating. Provide the complete suspended-load calculation when selecting the crane capacity.

    A rail-mounted gantry uses legs to transfer the bridge loads to ground-level runways. Full industrial gantries are also called goliath or portal cranes in some markets. This page addresses powered industrial equipment; a portable gantry on castors has different limits and site requirements.

    Fabrication and Assembly

    Move structural sections, frames and machinery between fabrication, inspection and assembly positions. Define the load orientation throughout the route.

    Storage and Loading Yards

    Serve designated storage, truck-loading and transfer positions. Coordinate crane travel with vehicle routes, drainage and outdoor operating conditions.

    Maintenance and Construction

    Lift equipment or project components within a defined rail corridor. Include temporary access restrictions and changing site conditions in the planning.

    Selection Considerations

    01 / LOAD

    Load and Attachment

    State the maximum and typical payloads, dimensions, centre of gravity and lifting points. Include the mass of all separately suspended lifting accessories.

    02 / LAYOUT

    Coverage and Clearances

    Mark pickup, travel and placement positions. Check the clear width between the legs, hook approaches, cantilever outreach and the swept path of long loads.

    03 / SITE

    Rails and Ground Support

    Provide runway and foundation information where available. The selected wheel loads, wheel spacing and operating forces are required for civil and structural assessment.

    04 / OPERATION

    Duty and Environment

    Describe lifts per hour, travel distances, shifts and near-capacity lifts. Record wind, rain, temperature, dust, corrosion and any hazardous conditions.

    A 5 t rating identifies capacity, not duty. Single and double girder describe the bridge structure; full and semi-gantry describe how the crane is supported. Select these characteristics separately around the work and site.

    5 Ton Gantry Crane Compared with Other Crane Configurations

    Compare the complete installed arrangements at the same 5 t load and hook position. Structural form, mechanism duty, runway work and outdoor protection can change both suitability and total project cost.

    Configuration Arrangement Application Fit Main Selection Check
    Single-Girder Full Gantry One bridge girder supported by travelling legs on both sides. General hook handling where the electric-hoist layout meets the span, lift and duty. Compare hoist headroom, equipment weight, hook approaches and rail reactions.
    Double-Girder Electric-Hoist Gantry Two bridge girders carry an electric-hoist trolley. Projects needing a different trolley layout or usable hook position. Confirm the actual crane envelope and service duty; two girders alone do not define duty.
    MG Double-Girder Gantry Two girders support a project-selected winch trolley or hook arrangement. A different mechanism arrangement, process duty or future configuration requirement. Compare mechanism duty, trolley access, wheel loads and total installed scope.
    Single-Girder Semi-Gantry A ground-travelling leg on one side and an elevated runway on the other. A working strip beside a suitable building runway or independent elevated support. Assess both runway systems, their alignment and the moving-leg route.
    L-Type Gantry Crane A single girder with offset leg geometry and an electric hoist. Long materials or layouts needing a different clear passage through the legs. Check load rotation, leg clearance, cantilever reach and hook approaches.
    Overhead Bridge Crane The bridge travels on two elevated runways without gantry legs. Buildings with suitable elevated supports and busy floor traffic. Compare building loads, runway cost, headroom and the absence of moving legs.
    Portable Gantry Crane A separate model family commonly supported on wheels or castors. Local lifting tasks where portability is a defined requirement. Floor rating, span, height and loaded-travel permission are model-specific.

    5 Ton Gantry Crane Specifications

    Rated capacity is fixed at 5 t for this page. The remaining values are selected from the site and operating requirement, so the final technical schedule should identify each of the following items.

    Parameter Project Specification
    Rated lifting capacity 5 t / 5,000 kg. Confirm how below-the-hook attachments are included in the load calculation.
    Crane structure Single girder, double girder, semi-gantry, L-type or another agreed project arrangement.
    Span and clear leg width Span is measured between runway centrelines; clear passage through the legs is a separate dimension.
    Lifting height and hook levels Define vertical hook travel plus the highest and lowest working hook positions.
    Runway length and cantilevers State required longitudinal travel, end approaches and any working area beyond the legs.
    Crane and mechanism duty Selected from the load spectrum, operating cycles, travel distances and agreed design requirements.
    Hoisting and travel speeds Single-speed, dual-speed or variable-speed functions are selected for throughput and positioning needs.
    Control method Pendant, radio remote or cabin control, with priority and process interfaces defined where required.
    Electrical supply Confirm destination voltage, frequency, phases, earthing arrangement and incoming power boundary.
    Operating environment Indoor or outdoor exposure, temperature, dust, moisture, corrosion and any formal hazardous-area classification.
    Runway and foundation data The technical proposal should provide wheel loads, wheel spacing, rail interface and governing reactions.

    Henan Mine Crane Product Families Covering 5 Ton Capacity

    The following product families include 5 t within their rated-capacity coverage. Final span, lifting height, duty and component combinations are confirmed through project engineering.

    Product Family Capacity Range Span Range Lifting-Height Range Duty Range
    KSMH Single-Girder Gantry 1–32 t 6–35 m 4–20 m A3–A5
    MHS Double-Girder Electric-Hoist Gantry 3–50 t 7.5–35 m 4–30 m A3–A4
    MG Double-Girder Gantry 5–500 t 8–40 m 6–30 m A3–A8
    KSMB Single-Girder Semi-Gantry 1–32 t 6–35 m 4–20 m A3–A5
    MHL L-Type Gantry Crane 1–32 t 6–35 m 4–20 m A3–A5

    Request a project-specific 5 t data sheet showing the selected span, lifting height, speeds, duty, control system, crane mass, wheel loads and overall dimensions. Do not combine the maximum values from different product families into one specification.

    Leg Clearance, Cantilever Reach and Hook Coverage

    The general arrangement drawing should show the 5 t load route, crane envelope and every interface with the site. This is particularly important when long materials rotate or pass between the legs.

    Layout Item What the Drawing Should Confirm
    Span and clear passage Runway centreline spacing does not equal the clear width through the legs. Leg shape and bracing affect the space available for loads, trucks and site equipment.
    Lifting height and overall height Include load and rigging dimensions above the placement surface. Overall crane height, rail level and usable hook height are different measurements.
    Cantilever working area Define hook outreach beyond each leg and the permitted load at that position. Trolley limits reduce usable reach.
    Runway length and end approaches Allow for buffers, stops, parking and maintenance space. Total rail length is longer than usable hook travel in most arrangements.
    Double-girder electric-hoist gantry crane from Henan Mine Crane
    Double-girder electric-hoist arrangement. The selected trolley, cantilever and access provisions depend on the project.
    Single-girder semi-gantry crane from Henan Mine Crane
    Semi-gantry arrangement: one side runs at ground level and the opposite side uses an elevated runway.

    Hoist, Travel Drives and Operating Duty

    Hoisting and Cross Travel

    The hoist or trolley raises the load and moves it across the bridge. Rope travel, hook arrangement, braking and speed control must suit both lifting and final placement.

    Gantry Long Travel

    The bridge and legs travel together along the ground runways. Wheel geometry, paired drives, frame alignment and rail condition affect tracking and skew behaviour.

    Controls and Attachments

    Select pendant, radio remote or cabin control around operator access and visibility. A grab, magnet or two-point lifting arrangement requires its own load and control definition.

    A 5 ton gantry crane used repeatedly near rated capacity may need different mechanisms from a crane handling occasional lighter loads. Define crane duty and the duty of each mechanism under the agreed standard. For bulk material, review the Grab-and-Hook Gantry Crane configuration and supply material density, grab mass and required throughput.

    Runways, Foundations and Power Supply

    The crane passes vertical and horizontal loads into the runways and their supports. Ground bearing strength alone is not enough to define the foundation; the civil design needs the selected crane reactions and local site information.

    • Rail and foundation interface: confirm rail section, fastenings, wheel loads, wheel spacing, end stops and settlement tolerances for the proposed arrangement.
    • Traffic and drainage: coordinate rails with vehicle crossings, walkways and drains. Protect the moving-leg envelope from fixed obstructions and unplanned storage.
    • Power distribution: compare cable reel, festoon or conductor arrangements against travel length, electrical demand, weather exposure and site traffic.
    • Existing runways: survey geometry, elevation and condition. A previous 5 t crane does not prove compatibility with different wheel loads or spacing.

    The quotation should state which party supplies rails, foundations, power conductors, incoming electricity and civil work. These interfaces strongly affect installed cost and schedule.

    Outdoor Protection and Safety Configuration

    For outdoor operation, define site conditions and distinguish the permitted operating state from the parked, out-of-service state. The selected procedures and limits belong in the crane documentation.

    Wind and Parking Provisions

    Provide site wind information and required operating limits. Specify monitoring, travel brakes, rail clamps, storm anchors and parking locations as applicable to the design.

    Load and Motion Protection

    Identify overload protection, hoisting and travel limits, braking, buffers, end stops, emergency stops and relevant electrical protections. Agree how functions are checked at acceptance.

    Weather and Corrosion Protection

    State rain, temperature, dust, moisture, coastal or chemical exposure. Confirm enclosure protection, coatings, covers, drainage and inspection access in the proposal.

    A classified hazardous area or hot-material process requires dedicated equipment selection. Provide the formal site classification or process details during the enquiry instead of treating outdoor protection as equivalent to explosion or heat protection.

    Manufacturing and Project Documentation

    Crane structures and equipment in a Henan Mine Crane manufacturing workshop
    Crane manufacturing workshop shown in the Henan Mine Crane factory display.

    Henan Mine Crane presents product-family data and manufacturing workshop photographs in its Factory Scene Display. For the actual 5 t order, agree the records that identify the supplied crane and its approved technical scope.

    • General arrangement drawing with crane dimensions, clearances and hook coverage.
    • Wheel loads, wheel spacing and rail-interface information for foundation design.
    • Component schedule, electrical drawings and operating and maintenance manuals.
    • Agreed manufacturing inspections plus factory and site test records.

    State the destination, applicable standards and required documentation before ordering. The contract should define which records are supplied and the acceptance criteria they support.

    Installation, Commissioning and Maintenance

    Prepare the Runways

    Complete the agreed civil work, rails, end stops, power route and earthing provisions. Verify geometry and installation readiness using the approved drawings.

    Plan Assembly and Commissioning

    Reserve unloading and assembly areas and suitable installation equipment. Agree inspection, functional checks, applicable load tests, handover and operator familiarisation.

    Maintain the Complete System

    Provide safe access to the hoist, trolley, wheels, drives and power supply. Set inspection intervals using operating duty, supplied manuals and applicable site requirements.

    For an operating yard, coordinate crane installation with production, traffic and shutdown requirements. Confirm replacement access and recommended spare parts during the design review.

    5 Ton Gantry Crane Price

    A powered industrial 5 ton gantry crane for sale generally requires an initial factory-equipment budget of approximately US$12,000–$45,000. Portable frames, rail-mounted single-girder systems, semi-gantry cranes and double-girder systems have different structural and commercial boundaries.

    5 Ton Configuration Indicative Equipment Budget Commercial Basis Principal Cost Variables
    5 US Short Ton Portable Steel Frame US$5,300–$12,300 10,000 lb portable frame; hoist and trolley excluded Span, under-beam height, wheel type, hoist scope and loaded-travel permission
    Powered Portable Gantry US$12,000–$30,000 Indicative 12 m span and 6 m lift equipment package Frame, travel method, floor conditions, hoist, controls and power supply
    Industrial Single-Girder Gantry US$15,000–$25,000 General factory equipment supply Span, lift, duty, cantilevers, electric hoist and outdoor protection
    Semi-Gantry, 20 m Span / 8 m Lift US$20,000–$35,000 Defined geometry; equipment supply Elevated runway interface, ground leg, span, lift, duty and installation boundary
    Industrial Double-Girder Gantry US$30,000–$45,000 General factory equipment supply Trolley arrangement, bridge steel, span, access, duty, controls and wheel loads

    The portable-frame row uses a 10,000 lb US short-ton rating, which is lower than 5 metric tonnes. It explains why some portable advertisements appear below industrial crane prices and should not be treated as an equivalent 5,000 kg rail-mounted system.

    These figures are market budget bands rather than fixed Henan Mine Crane selling prices. Rails, foundations, incoming power, freight, import charges, unloading, erection, commissioning and third-party inspection remain outside the price unless expressly included.

    Crane Equipment

    Bridge, legs, travel assemblies, hoist or trolley, controls, electrification and specified protection.

    Runway and Civil Scope

    Rails, foundations, end stops, conductor system, incoming power and structural responsibilities.

    Delivery and Site Work

    Packing, freight, insurance, unloading, erection, site wiring, commissioning and acceptance.

    A valid commercial comparison uses the same load, span, lift, duty, control method, environmental protection and delivery term. Equipment-only pricing should not be compared directly with a proposal that includes runways, civil work and site installation.

    5 Ton Gantry Crane FAQ

    How much can a 5 ton gantry crane lift?

    The page uses metric units: 5 t equals 5,000 kg. Separately suspended lifting accessories consume part of that capacity. The permitted load also depends on the approved operating position, attachment and crane configuration.

    Should I choose a single-girder or double-girder 5 ton gantry crane?

    Compare usable hook height, span, duty, trolley arrangement, runway reactions and total installed scope. A single-girder electric-hoist design can suit general handling, while a double-girder layout may provide a more suitable mechanism or lifting envelope for another project.

    Is a 5 ton gantry crane portable?

    The industrial systems on this page use powered travel on fixed ground-level runways. Portable gantries form a separate product type. If portability is required, state the floor, movement route and whether loaded travel is needed so a suitable model can be assessed.

    Can the crane lift 5 tons on a cantilever?

    Only if the approved design permits the 5 t load at the stated outreach. Trolley end limits and structural reactions change with position. Specify the required load and hook location outside the legs in the enquiry.

    Does a rail-mounted 5 ton gantry crane need foundations?

    It needs suitable rails and supporting civil or structural works. Foundation design depends on crane reactions, wheel spacing, ground conditions and local requirements. Request interface data from the selected crane proposal.

    Can the same crane work indoors and outdoors?

    Only where the design covers both environments and travel zones. Outdoor use requires assessment of wind, rain, temperature, corrosion, drainage and parking provisions, together with clear transitions between areas.

    How much does a 5 ton gantry crane cost?

    Powered industrial configurations generally require an initial factory-equipment budget of approximately US$12,000–$45,000. Portable frames can fall below this range, while long-span, double-girder and installation-inclusive projects can exceed it.

    Can an existing 5 ton runway be reused?

    Reuse is considered after surveying rail geometry, elevation, condition and support capacity. The proposed crane may have different wheel loads, wheel spacing, end-carriage dimensions or electrical demand from the previous unit.

    What information is required for a quotation?

    Send the maximum and typical suspended loads, span, lifting height, runway length, cantilever reach, site drawing, work cycle, environment, electrical supply, project location and required delivery and installation scope.

    Request A 5 Ton Gantry Crane Quote

    A project-specific 5 ton gantry crane proposal is prepared from the load details, site drawing and required commercial boundary. The RFQ should include:

    • Maximum and typical loads, lifting attachments and load dimensions.
    • Span, lifting height, runway length, cantilever reach and hook positions.
    • Ground or runway information, traffic routes and installation space.
    • Operating cycle, environment, electrical supply and preferred controls.
    • Project location, required documents, delivery terms and installation scope.
    Henan Mine CraneDiscuss your requirements ↗
  • 5 Ton Gantry Crane for Sale

    5 Ton Gantry Crane for Sale

    5 Ton Gantry Crane for Sale

    Henan Mine Crane · Engineered 5 Tonne Gantry Systems

    5 Ton Gantry Crane for Sale

    New 5 metric ton gantry cranes configured for workshops, fabrication yards, precast operations, maintenance areas, warehouses and outdoor material handling.

    Henan Mine Crane supplies single-girder, double-girder, semi-gantry, truss and offset-leg configurations with electric hoists, motorized travel, project-specific controls and defined delivery scope. Span, lifting height, duty, travel length, outdoor protection and installation interfaces are engineered for the operating site.

    5 ton single girder gantry crane for sale from Henan Mine Crane
    A 5 ton industrial gantry crane combines a load-bearing gantry structure, electric hoist, powered travel, electrification, controls and an engineered ground interface.

    RATED CAPACITY

    5 Metric Tons

    STRUCTURE OPTIONS

    Single, Double or Semi

    TRAVEL OPTIONS

    Rail-Mounted & Motorized

    QUOTE BASIS

    Equipment + Project Scope

    What Is a 5 Ton Gantry Crane?

    A 5 ton gantry crane is a lifting system rated for a maximum gross suspended load of 5 metric tons, approximately 11,023 lb. The bridge is supported by legs that transfer operating forces to ground-level wheels, rails, foundations or an approved floor system. An electric hoist or trolley moves across the bridge, while powered end carriages move the complete gantry along its travel path.

    The capacity rating applies to the complete suspended load at the hook. Payload, lifting beam, clamp, magnet, spreader, slings and other below-hook equipment must remain within the 5 t limit unless the approved design states another basis. Load weight, center of gravity and lifting-point arrangement therefore belong in the purchasing specification.

    A 5 ton crane is not defined by capacity alone. A short-span maintenance gantry with occasional lifts differs materially from a long-span outdoor crane handling fabricated steel throughout two production shifts. Bridge structure, hoist duty, speeds, wheel loads, wind controls, corrosion protection, runway design and electrical supply must match the application.

    For general industrial service, a single-girder electric-hoist gantry is usually the most economical starting point. A double-girder configuration becomes relevant where span, hook approach, lifting height, duty, stiffness, maintenance access or process equipment justify the additional structure. Semi-gantry and offset-leg arrangements solve site-specific access and building-interface constraints.

    5 Ton Gantry Crane Configurations for Sale

    01 · Single-Girder Full Gantry Crane

    One box or rolled-section bridge girder carries an electric wire-rope hoist. The arrangement controls self-weight and equipment cost for workshops, yards, fabrication and general material transfer.

    02 · Double-Girder Gantry Crane

    Two bridge girders support a hoist or top-running trolley. Greater bridge stiffness, improved hook height and maintenance access support longer spans, higher duty and process-oriented operation.

    03 · Semi-Gantry Crane

    One end travels at an elevated building runway while the opposite leg travels at floor level. The configuration serves a defined production zone without installing two ground runways.

    04 · Truss Gantry Crane

    A lattice bridge structure reduces exposed area and structural mass for selected outdoor or transportation-sensitive projects. Connection, corrosion and inspection requirements remain part of the engineering basis.

    05 · L-Type or Offset-Leg Gantry Crane

    An offset leg and cantilever can improve side loading, truck access and material transfer beyond the runway. Wheel reactions and lateral stability require project-specific verification.

    06 · Indoor or Outdoor Engineered System

    The same 5 t rating can be configured with indoor electrification or outdoor weather protection, wind monitoring, rail clamps, storm anchoring and project-specific coating systems.

    Portable caster-mounted frames also appear in the 5 ton gantry crane market. They are compact lifting frames rather than automatic substitutes for a powered industrial gantry. Travel under load, floor condition, caster rating, permitted motion, hoist compatibility and assembly procedure must be confirmed from the specific portable-crane design.

    For repeated material flow across a workshop or yard, a rail-mounted powered gantry normally provides better travel control, defined alignment, longer coverage and easier integration with pendant or radio control.

    5 ton double girder electric hoist gantry crane configuration
    Girder arrangement, hoist position, leg geometry, runway reactions and outdoor protection are selected as one integrated gantry-crane system.

    Selection Considerations

    A technically complete purchase begins with the handling process and operating site. The following inputs determine configuration, structural loads, mechanism duty, protection and commercial scope.

    01 · Gross Suspended Load

    Record maximum payload, normal payload, attachment, spreader, sling and every component carried below the hook. Confirm center of gravity and lifting points.

    02 · Span and Travel

    State rail-center span, total crane travel, cantilever length, pickup zones, placement zones, end approach and side-loading requirements.

    03 · Lift and Clearance

    Define lowest pickup, highest placement, rail elevation, leg clearance, bridge clearance, load height, rigging depth and required hook approach.

    04 · Duty and Load Spectrum

    Provide lifts per hour, shifts, annual hours, average load, full-load frequency, travel distance and any production-critical operating cycle.

    05 · Ground and Runway

    Identify indoor slab, outdoor foundation, rails, embedded plates, drainage, settlement limits, runway straightness and allowable wheel reactions.

    06 · Motion and Control

    Specify lifting and travel speeds, low-speed range, pendant or radio control, variable-frequency drives, positioning needs and multiple-crane interaction.

    07 · Environment

    Declare temperature, rain, snow, wind, dust, humidity, corrosive exposure, hazardous classification, washdown and outdoor storage conditions.

    08 · Delivery and Acceptance

    Define destination, power supply, governing requirements, documentation language, inspection authority, installation boundary and load-test responsibility.

    5 Ton Gantry Crane Configurations Compared

    Configuration Lifting Arrangement Typical Application Commercial Advantage Selection Condition
    Single-girder full gantry Electric wire-rope hoist below one girder General workshops, yards, precast and fabrication Lower structural mass and controlled equipment cost Span, duty and hook approach remain suitable for the hoist arrangement
    Double-girder full gantry Hoist or trolley supported by two girders Longer spans, higher duty and process-oriented handling Greater stiffness, improved hook height and service access Additional structure and higher wheel loads are justified by operating need
    Single-girder semi-gantry One elevated runway and one floor-running leg Production zones beside an existing building support Reduced ground-runway footprint and clear access on one side Building runway and floor runway can accept coordinated reactions
    Truss gantry crane Lattice bridge with full or semi-gantry legs Outdoor yards and transport-sensitive project sites Lower exposed area and structural mass in selected layouts Corrosion, connections and inspection access are properly controlled
    Portable steel gantry frame Fixed or adjustable beam on casters or V-groove wheels Localized maintenance and occasional lifts Low infrastructure requirement and repositioning flexibility Movement rules, floor rating, hoist compatibility and limited coverage are acceptable

    Configuration principle: a 5 t single-girder gantry is the normal commercial baseline for general service. Double-girder, semi-gantry, truss and offset-leg designs should solve a defined span, clearance, duty, environment or material-flow requirement.

    Technical Specification Framework

    The following framework establishes the minimum technical information for a comparable proposal. Published product-family ranges identify available engineering coverage; final parameters depend on the selected structure and approved site data.

    Specification Item 5 Ton Project Basis Engineering Requirement Procurement Control
    Rated capacity 5 metric tons at the hook Gross suspended load includes every below-hook component Load list and center of gravity approved before design release
    Gantry structure Single girder, double girder, truss, semi-gantry or offset leg Box, rolled or lattice structure selected from span and duty General arrangement identifies rigid leg, flexible leg and cantilever geometry
    Span Project-specific; Henan Mine Crane product families cover approximately 4–35 m for common electric-hoist gantries Measured between runway rail centers Site survey and operating clearances govern final value
    Lifting height Project-specific; common product-family coverage extends approximately 4–30 m by configuration Hook travel from lowest pickup to highest required position Attachment depth and below-rail clearance included
    Working class Typically A3–A5 for general 5 t electric-hoist service; higher duty requires separate engineering Selected from load spectrum and operating frequency Crane and hoist mechanism classifications stated in proposal
    Hoisting mechanism Electric wire-rope hoist or engineered trolley Single or dual speed, variable-frequency option Hoist arrangement matched to headroom, duty and maintenance access
    Crane and trolley travel Project-selected speeds with motorized drives Variable-frequency control available for smoother acceleration Wheel, motor, brake and gearbox basis included
    Control Pendant, radio remote, cabin or PLC interface Emergency stop and operating indications integrated Control station, travel direction and restricted zones defined
    Power supply Configured for project voltage, frequency and phase Conductor, cable reel or festoon selected from travel and environment Electrical demand and site isolation point stated
    Outdoor protection Coating, enclosure, wind alarm, rail clamp and anchoring as required Weather and corrosion system follows site conditions Operating and out-of-service wind basis established before approval

    Supply Scope and Quotation Comparison

    Scope Package Typical Content Required Definition Commercial Check
    Gantry crane equipment Bridge girder, legs, lower beams, end carriages, hoist or trolley, travel drives and required access components Approved arrangement, capacity, span, lift and duty Structural connections, fasteners and assembly items listed
    Electrical and controls Panels, pendant or radio, limit switches, alarms, cabling and crane-mounted electrification Voltage, frequency, control method and enclosure protection Runway power feed and site cable excluded or included explicitly
    Runway and rail system Rails, clips, base plates, stops, conductor supports and alignment components where contracted Travel length, rail type, gauge and allowable tolerances Civil foundations and embedded items assigned by party
    Outdoor safety equipment Rail clamps, storm anchors, wind-speed monitoring, wheel chocks and weather protection where required Operating wind and parked-crane design basis Automatic and manual devices identified separately
    Documentation Drawings, reaction data, manuals, inspection records, electrical diagrams and packing list Language, format, approval stages and handover quantity Statutory and third-party documents defined before order
    Logistics Export packing, inland transport, ocean freight, insurance and destination handling as contracted Incoterm, destination port, package limits and route restrictions Taxes, duties, unloading and local storage allocated clearly
    Installation and commissioning Mechanical assembly, rail alignment, electrification, settings, functional checks and operator familiarization where contracted Site readiness, work permits, access equipment and power availability Travel, accommodation, local labor and lifting equipment stated
    Testing and acceptance Factory checks, site commissioning, proof load and operational acceptance as specified Test weights, witness authority, procedure and acceptance criteria Responsibility for test load and certified weights identified

    A low equipment figure can exclude the electric hoist, powered trolley, rails, foundation work, conductor system, freight, erection or load testing. Commercial comparison should normalize every quotation to the same technical and delivery boundary.

    Applications and Working Conditions

    Fabrication Yard

    Moves frames, beams, welded assemblies and production fixtures between fabrication, inspection and dispatch zones. Side loading and cantilever reach may be important.

    Precast Concrete Operation

    Handles molds, reinforcement cages, inserts and approved precast components. Outdoor duty, load geometry, rigging and frequent travel require early definition.

    Workshop Maintenance

    Removes motors, gearboxes, pumps, dies and machine modules where an overhead runway cannot be installed or the lifting area changes over time.

    Warehouse and Logistics Yard

    Transfers machinery, bundled materials and industrial goods between storage positions and trucks. Clear width, stacking height and traffic segregation control layout.

    Equipment Assembly

    Supports staged assembly, alignment and testing of industrial equipment. Low-speed control, hook approach and radio visibility can be more important than maximum speed.

    Outdoor Stockyard

    Handles steel, timber, building products or long materials along a defined rail path. Wind, rain, drainage, corrosion and storm anchoring become part of the crane specification.

    Environmental boundary: standard weather protection does not establish explosion protection, marine corrosion resistance or high-temperature suitability. Hazardous classification, corrosive chemicals, salt exposure and hot loads require a dedicated compliance and material schedule.

    Project Configuration and Gantry Engineering Experience

    Henan Mine Crane double girder gantry crane for subway construction project
    A delivered 100/32 t subway-construction gantry project demonstrates the structural, mechanism, control and documentation disciplines used across custom gantry projects.

    Representative 5 Ton Fabrication-Yard Basis

    A practical starting configuration for general outdoor fabrication is a 5 t single-girder electric-hoist gantry with approximately 10–15 m span, project-defined lifting height, A3–A5 service, motorized long travel, motorized trolley travel, pendant and radio control, variable-frequency motion and a defined rail path. Final dimensions and duty remain subject to the actual load cycle, site survey and runway design.

    Delivered Infrastructure Project Evidence

    Henan Mine Crane supplied a 100/32 t double-girder gantry crane for subway debris removal on the Guangfo Ring Line project. The equipment was configured for deep construction handling with an under-rail lifting depth reaching 40 m, computer-aided gantry optimization and project-specific safety functions.

    The delivered project is not presented as a 5 t model or price example. It demonstrates the engineering process used for load definition, structural optimization, long-lift mechanisms, site constraints, electrical integration, inspection and project documentation. A 5 t proposal applies the same control logic at the appropriate scale.

    View Gantry Crane Project →

    Engineering, Manufacturing and Quality Documentation

    A 5 ton gantry crane purchase should connect approved operating data to structural design, mechanism selection, fabrication, inspection, factory checks and final handover. Required records should be agreed before manufacturing release.

    automated gantry crane girder welding workstation at Henan Mine Crane
    Controlled welding, dimensional inspection, mechanism checks and traceable documentation support project-specific gantry-crane manufacture.

    Design Package

    General arrangement, wheel reactions, hook approaches, mechanism duty, electrical demand, control narrative and runway interface.

    Structural Records

    Material identification, welding procedures, welder qualifications, dimensions, connections and specified examination records.

    Mechanism Data

    Hoist, motor, gearbox, brake, rope, wheel, bearing, buffer and lubrication information matched to declared service.

    Electrical Documents

    Single-line diagram, schematics, drive data, protection settings, conductor details, control voltage and configured parameters.

    Inspection and Tests

    Inspection plan, dimensions, drives, brakes, limits, alarms, interlocks and contracted load-test records.

    Handover Package

    Final drawings, manuals, test records, spare-parts list, maintenance schedule and commissioning settings.

    Delivery, Installation and Commissioning

    Site Survey and Readiness

    Verify travel length, rail centers, clearance, foundations, embedded items, access route, assembly area, power supply and installation equipment.

    Packing and Delivery

    Separate bridge, legs, lower beams, hoist, electrical equipment and accessories into identified packages compatible with transport and site lifting limits.

    Gantry Assembly

    Assemble the structure in the approved sequence, control temporary stability and verify fasteners, joints, diagonals, platforms and access components.

    Rail and Alignment

    Check rail gauge, straightness, elevation, joints, stops, clips and foundation condition before powered crane travel and final wheel alignment.

    Electrical Installation

    Install crane power supply, festoon or conductor, panels, pendant or radio, grounding, limits, alarms and site isolation equipment.

    Functional Commissioning

    Verify travel directions, speeds, brakes, limits, emergency stop, warning devices, rail clamps, wind functions and control interlocks without load.

    Load and Acceptance Tests

    Complete proof, rated-load and operational checks under the approved procedure with assigned responsibility for test weights and witness points.

    Maintenance Handover

    Establish inspection intervals for structure, rails, wheels, brakes, rope, hook, electrification, weather protection and storm-security equipment.

    5 Ton Gantry Crane Price and Total Project Cost

    Market pricing varies sharply because a portable frame, an electric-hoist gantry and a complete installed rail system are different commercial packages. The following positions support preliminary budgeting only; a binding price requires approved dimensions, duty, environment and supply scope.

    5 Ton Market Configuration Indicative Budget Position Normally Included Items Requiring Confirmation
    Fixed-height portable steel frame Approximately US$5,500–7,000 Steel gantry frame and caster or wheel package Hoist, trolley, electrification, freight, assembly and use-under-load limitations
    Large adjustable portable steel frame Approximately US$7,000–15,000 Adjustable steel frame and specified wheel package Hoist and trolley frequently excluded; span and height strongly affect price
    Powered industrial single-girder gantry Approximately US$18,000–30,000 for common 5–15 m market configurations Gantry structure, electric hoist, drives and basic controls in a defined equipment package Rail length, foundations, outdoor protection, freight, installation and testing
    Double-girder, long-span or severe-duty system Project quotation; normally above a comparable single-girder system Heavier structure and project-selected hoist or trolley Duty, hook height, wind system, access, runway reactions and special controls
    Runway, civil and site works Quoted separately unless explicitly included Rails, clips or defined interface materials where contracted Foundations, embedded steel, drainage, grounding, site power and local permits
    International delivery and commissioning Destination-specific Export packing and contracted service scope Incoterm, ocean freight, insurance, duties, unloading, local labor, test weights and travel

    Price control: compare capacity, span, lifting height, working class, hoist duty, travel drives, rail scope, outdoor equipment, electrical supply, documentation, freight and installation on the same basis. Tonnage alone cannot produce a dependable project price.

    Information Required for a 5 Ton Gantry Crane Quote

    A complete inquiry permits faster structural selection, more accurate wheel reactions and a commercially comparable scope. The following information should accompany the request.

    Load Data

    Maximum and normal load, dimensions, center of gravity, lifting points, attachment, sling and any fragile or hazardous characteristic.

    Capacity Basis

    Confirm 5 metric tons at the hook and identify every below-hook component included in the gross suspended load.

    Required Coverage

    Rail-center span, crane travel length, cantilever reach, pickup zones, placement zones and truck or machine access.

    Vertical Dimensions

    Rail elevation, required lifting height, lowest pickup, highest placement, bridge clearance and available installation headroom.

    Operating Cycle

    Lifts per hour, shifts, annual hours, average load, full-load frequency, travel distance and required operating speeds.

    Site and Foundation

    Indoor or outdoor location, slab or foundation information, proposed rail support, drainage, settlement and available drawings.

    Environment

    Temperature, wind, rain, snow, dust, humidity, corrosion, hazardous classification and coating requirement.

    Power and Control

    Voltage, frequency, phase, pendant or radio control, speed requirements, automation interface and preferred power-feed system.

    Commercial Scope

    Destination, Incoterm, packing, freight, rails, installation, commissioning, testing, training and spare-parts requirement.

    Compliance and Documents

    Destination jurisdiction, governing standard, inspection authority, certification boundary and required document language.

    5 Ton Gantry Crane for Sale FAQ

    Is single girder or double girder better for a 5 ton gantry crane?

    Single girder is normally the economical baseline for general service. Double girder becomes appropriate when longer span, greater stiffness, higher duty, improved hook height, trolley access or process equipment creates a clear engineering advantage.

    How much does a 5 ton gantry crane cost?

    Portable steel frames appear around US$5,500–15,000 in current market examples, often without the hoist and trolley. Powered industrial single-girder systems commonly require an equipment budget around US$18,000–30,000 before project-specific rails, foundations, freight and installation.

    Does a 5 ton rating equal 10,000 lb?

    Five metric tons equal approximately 11,023 lb. A 10,000 lb rated crane is approximately 4.54 metric tons and should not be represented as a 5 metric ton crane.

    Can a 5 ton gantry crane operate outdoors?

    Yes, when structure, coating, enclosures, electrification, drainage and wind-security equipment are designed for the declared site. Operating-wind and parked-crane requirements must be established for the project.

    Can the crane be moved while carrying 5 tons?

    A motorized rail-mounted industrial gantry is designed for controlled travel with the rated load under approved operating conditions. Portable caster-mounted frames follow model-specific movement restrictions and should never be assumed suitable for loaded travel.

    Are rails and foundations included?

    They are included only when identified in the commercial scope. Many equipment quotations provide crane wheel reactions and rail requirements while civil foundations, embedded steel, drainage and local installation remain site responsibility.

    What working class is suitable?

    A3–A5 is a common range for general electric-hoist gantries, but final classification follows load spectrum, lift frequency, shifts, annual hours and travel distances. Production service should not be specified from capacity alone.

    How is an accurate quotation prepared?

    Provide the load, span, lifting height, travel length, duty, environment, power supply, site drawings, destination and required delivery scope. The resulting proposal should state inclusions, exclusions, technical assumptions and approval documents.

    Request a 5 Ton Gantry Crane Quote

    Submit load data, span, lifting height, travel length, duty, environment, power supply, destination and required delivery scope for a project-specific gantry crane proposal.

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  • 5 Ton Bridge Crane

    5 Ton Bridge Crane

    5 Ton Bridge Crane

    Henan Mine Crane · Project-Configured Lifting Equipment

    5 Ton Bridge Crane

    Henan Mine Crane manufactures 5 ton bridge cranes for machinery handling, fabrication, assembly, warehousing and plant maintenance. Single-girder, double-girder, top-running and underhung configurations are engineered around the load, building geometry and operating cycle.

    Standard single-girder factory equipment commonly requires an initial market budget of approximately US$5,000–$12,000. Longer-span, low-headroom, double-girder, special-environment and installation-inclusive projects require a different commercial scope.

    Henan Mine Crane 5 ton single girder bridge crane for an industrial workshop
    Single-girder electric-hoist arrangement for a project-defined 5 t lifting system. Final dimensions and interfaces are established in the approved technical proposal.

    RATED CAPACITY

    5 t / 5,000 kg

    GENERAL WORKSHOP OPTION

    Single Girder + Electric Hoist

    OTHER BRIDGE ARRANGEMENTS

    Double Girder & Underhung

    INITIAL EQUIPMENT BUDGET

    US$5,000–$12,000

    5 Ton Bridge Crane Capacity and Applications

    A 5 ton bridge crane is an overhead travelling crane rated to lift 5 metric tonnes, or 5,000 kg, within its approved configuration. The bridge travels along parallel runways, the hoist or trolley crosses the bridge, and the hook raises or lowers the load to provide three-axis handling across a defined bay.

    Bridge crane, overhead crane and EOT crane are common commercial terms for this equipment family. Specifications using US short tons require an explicit unit declaration. For a hook crane, the payload and separately suspended lifting gear must remain within the permitted load for the approved lifting arrangement.

    Capacity example: a 4,800 kg component plus a 350 kg lifting beam and slings totals 5,150 kg. That exceeds a 5,000 kg rating. Include the complete suspended load when requesting the crane specification.

    Machining and Die Handling

    Transfer fixtures, dies and workpieces between machines and preparation areas. Define load orientation, lifting points and the required placement control.

    Fabrication and Assembly

    Move frames and assemblies within a production bay. Check their dimensions and the complete handling route around equipment and services.

    Warehouse and Maintenance

    Handle suitable unit loads or remove machinery components. Confirm access above racks, repair benches and the equipment being serviced.

    Selection Considerations

    01 / LOAD

    Maximum and Typical Loads

    List the heaviest planned lift, usual payload, lifting attachments and any expected change in production. Include unusual load shapes and centre-of-gravity positions.

    02 / COVERAGE

    Span and Hook Coverage

    Provide runway centreline spacing, travel length and pickup and placement points. Check side and end approaches as well as the nominal crane span.

    03 / STRUCTURE

    Building and Supports

    Show runway elevation, roof members, doors, services and available hook height. Existing supports or a proposed freestanding runway need assessment for the selected crane reactions.

    04 / DUTY

    Operating Cycle

    Describe lifts per hour, load distribution, shifts and positioning moves. Specify temperature, dust, moisture, corrosion and any hazardous-area conditions.

    Single and double girder describe the bridge beams. Top running and underhung describe how the bridge travels on its runways. A hoist travelling below one girder does not by itself make the whole crane an underhung design.

    5 Ton Bridge Crane Compared with Other Overhead Crane Configurations

    Compare bridge structure and application requirements at the same rated load. The linked pages describe product families; special-purpose configurations require confirmation of their 5 t rating, lifting attachment and operating duty in the proposal.

    Configuration Arrangement Application Selection Point
    Single-Girder Overhead Crane One bridge girder with a travelling electric hoist. Routine workshop, assembly and warehouse hook handling. Compare hook height, approaches, hoist duty and runway loading.
    LH Double-Girder Overhead Crane Two bridge girders support the electric-hoist trolley. Projects needing a different trolley layout or lifting envelope. Confirm the complete crane dimensions and duty; girder count alone does not establish service class.
    LX Underhung Overhead Crane Bridge end carriages travel on the lower flanges of suitable runway beams. Layouts where a suspended runway arrangement suits the building. Assess beams, connections, support loads and clearances. Roof suitability requires verification.
    Explosion-Proof Overhead Crane Equipment protection is selected for the classified environment. Handling in a specified hazardous gas or dust area. Provide the area classification, substance information and documentation requirements.
    Grab Overhead Crane A grab and lifting system handle loose bulk material. Bulk loading, transfer and discharge tasks. Define grab mass, material density, fill condition and throughput together.
    Electromagnetic Overhead Crane A lifting magnet and power system handle suitable steel products. Handling selected plates, sections or other ferromagnetic loads. Account for magnet mass, material condition and the required response to loss of power.
    Metallurgical Overhead Crane The crane is designed for the stated hot-material process. Specified steelmaking or other thermal handling duties. Describe heat exposure, load containment and fault consequences; molten-metal lifting needs a dedicated design.

    5 Ton Bridge Crane Specifications

    The following configurable ranges cover three Henan Mine Crane product families available at 5 t capacity. The approved proposal defines the supplied span, lifting height, motion speeds, operating duty and building interfaces.

    Parameter Single-Girder Configuration LH Double-Girder Configuration LX Underhung Configuration
    Rated capacity 5 t 5 t 5 t
    Listed spans 7.5, 11.5, 14.5, 17.5, 19.5, 22.5, 25.5, 28.5 m 7.5, 10.5, 13.5, 16.5, 19.5, 22.5, 25.5 m 3.5, 8.5, 12.5, 16.5, 20, 22.5 m
    Listed lifting heights 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m 6, 9, 12, 18, 24, 30 m
    Configurable hoisting speed 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min 8 m/min or 8/0.8 m/min
    Configurable trolley travel 20 or 30 m/min 20 m/min 20 m/min
    Configurable bridge travel 20 or 30 m/min 20 m/min 20 m/min

    The 8/0.8 m/min entry denotes a two-speed hoisting option. Listed values are configurable model ranges, and every combination requires confirmation. Lifting height describes vertical hook travel; it does not establish the minimum building height.

    Confirm crane and mechanism duty, control method, site voltage, frequency and phases separately. Obtain the selected crane weight, wheel loads, wheel spacing, rail or beam interface and hook approaches in the project drawings.

    Headroom, Hook Coverage and Runway Loads

    Double-girder electric-hoist bridge crane from Henan Mine Crane
    Double-girder electric-hoist arrangement. Compare its crane envelope, highest hook position and runway interfaces against the workshop drawing.

    Check the Complete Lifting Envelope

    Show the highest and lowest required hook positions, load dimensions, slings or lifting beam, and any extraction distance above a machine. Allow for the crane structure, trolley, hook block and clearances to roof members and services.

    A low-headroom hoist and an underhung bridge are different design choices. Compare dimensioned arrangements at the required hook position. Include door tracks, lights, ducts and the load route between stations.

    Verify Runway Compatibility

    A runway previously carrying a 5 t crane may still need modification for a replacement. Different crane weights, wheel spacing, reactions and rail interfaces can change the support requirements.

    Where existing building steelwork is unsuitable, a separate engineered support system may be considered. Its columns, bracing and foundations must fit the site and handling routes.

    Hoisting, Travel and Control Options

    Hoisting Motion

    The hoist raises and lowers the load. Select hook travel, braking and speed control around the lifting task, especially when placing a component into machinery.

    Trolley Motion

    The trolley or travelling hoist moves across the bridge. Its dimensions and stopping positions determine usable side approaches.

    Bridge Motion

    End carriages move the bridge along the runways. The drive arrangement and runway alignment must work together over the required travel length.

    Pendant or radio control should suit operator visibility and access. Discuss variable-speed requirements through the Frequency-Conversion Overhead Crane configuration. Frequent starts, short positioning moves and repeated near-capacity lifts all form part of duty selection; a 5 t rating alone does not define continuous operating capability.

    Safety Features and Application Requirements

    Include the safety and control schedule in the technical agreement, with required functions and their verification method identified for the selected crane.

    Load and Motion Protection

    Specify overload protection, hoisting limits, travel limits, brakes, emergency stops and applicable electrical protections. Agree the inspection and functional checks for acceptance.

    Runway and Operator Safety

    Define end stops, buffers and relevant wheel-protection details. Assess shared-runway separation, operator visibility and safe access for inspection and isolation.

    Application-Specific Protection

    Hot loads, lifting magnets and classified hazardous areas require additional design decisions. Define thermal protection, braking or retained-load functions around the actual process.

    For two-hoist handling, review the Double-Trolley Overhead Crane arrangement. State individual and shared-load limits, lifting-point spacing and coordinated movements. Two hoist ratings cannot simply be added to establish the permissible load of the crane.

    Manufacturing and Order Documentation

    Crane structure manufacturing workshop shown by Henan Mine Crane
    Crane manufacturing workshop photographed for the Henan Mine Crane factory display.

    Henan Mine Crane supports order review with manufacturing visibility through the Factory Scene Display. The purchase contract should define drawings, component identification, inspection stages and records supplied with the equipment.

    • General arrangement drawing with crane envelope and hook approaches.
    • Runway interface data, wheel loads and support reactions.
    • Component schedule, electrical drawings and operating manuals.
    • Factory and site inspection and test records within the agreed supply scope.

    Specify the project location and required standards or documentation before ordering. The technical agreement should establish applicability, responsibilities and acceptance requirements.

    Installation, Commissioning and Maintenance

    Prepare the Site

    Survey runway geometry and clearances, confirm structural suitability and arrange the incoming electrical supply. Plan unloading, assembly space and installation equipment.

    Agree Commissioning

    Define who supplies runway beams, rails, conductors and supports. Agree site inspection, functional testing, applicable load tests, handover and operator familiarisation before installation.

    Maintain the Complete System

    Plan access to ropes, hooks, brakes, limits, wheels, drives and electrical equipment. Set inspection and maintenance intervals using the supplied manuals, operating duty and applicable requirements.

    For an operating workshop, coordinate the installation sequence and required shutdown with production. Confirm component replacement clearances and spare-parts requirements during the layout review.

    5 Ton Bridge Crane Price

    Standard single-girder 5 ton bridge crane equipment commonly falls within an initial factory-supply market budget of approximately US$5,000–$12,000. Longer spans, low-headroom structures, double girders, higher duty, special protection and site services can increase the project value substantially.

    The following values are indicative market budgets rather than fixed Henan Mine Crane selling prices. Factory equipment and an installed turnkey system represent different commercial boundaries. A formal quotation requires the complete technical specification, destination and required supply scope.

    5 Ton Configuration Indicative Equipment Budget Commercial Basis Principal Cost Variables
    Standard Single-Girder Factory Supply US$5,000–$12,000 Bridge, end carriages and standard electric-hoist equipment; site work normally separate Span, lifting height, hoist, speeds, controls and destination voltage
    Low-Headroom or Longer-Span Single Girder US$5,500–$15,600 Compact or offset-hoist arrangement with a defined factory equipment boundary Headroom, span, bridge fabrication, drives, component package and duty
    Double-Girder Factory Supply US$10,000–$20,000 Two bridge girders with the selected trolley or electric-hoist arrangement Trolley design, service access, bridge mass, duty, controls and wheel loads
    Installed 40 ft Bridge Crane Benchmark About US$40,000 single girder; US$60,000 double girder U.S.-market installation benchmark rather than factory-export equipment pricing Regional labor, runway condition, access, erection, startup and testing scope

    Low advertised amounts may cover only a hoist, component kit or basic factory package. Runway beams, columns, foundations, incoming power, international freight, import charges, unloading, erection, site wiring, commissioning and third-party inspection remain outside the price unless expressly included.

    Crane Equipment

    Bridge, end carriages, hoist or trolley, travel drives, control panel, operator controls and specified protective functions.

    Runway and Electrical Scope

    Rails, runway beams, columns, brackets, foundations, conductor system and incoming electrical interface.

    Delivery and Site Work

    Export packing, freight, insurance, unloading, erection, testing, commissioning, training and handover records.

    A valid commercial comparison uses the same load, span, lift, working class, control method, component scope, environmental protection and delivery term. Equipment-only pricing should not be compared directly with an installation-inclusive proposal. A detailed cost structure is available in the 5 Ton Overhead Crane Price Guide.

    5 Ton Bridge Crane FAQ

    Are the 5 ton bridge cranes supplied as new equipment?

    Henan Mine Crane supplies newly manufactured, project-configured equipment. The order documents define the bridge arrangement, hoist, components, controls, drawings, inspection scope, delivery boundary and warranty terms.

    How much does a 5 ton bridge crane cost?

    Indicative factory-equipment budgets commonly range from US$5,000–$12,000 for a standard single-girder configuration, US$5,500–$15,600 for selected longer-span or low-headroom arrangements, and US$10,000–$20,000 for double-girder factory supply. Runways, freight, foundations, installation and site work remain additional unless expressly included.

    Is a 5 ton bridge crane the same as a 5 ton overhead crane or EOT crane?

    These terms commonly describe the same electrically powered moving-bridge lifting system. The specification should identify the bridge structure, runway arrangement, hoist and capacity unit so that quotations describe the same equipment.

    Which is more suitable at 5 tons: single girder or double girder?

    Compare usable hook height, side approaches, crane duty, runway reactions and total installed scope. A single-girder electric-hoist design is a starting option for general handling; a double-girder layout is evaluated where the required lifting envelope or equipment arrangement benefits from it.

    How much building height does a 5 ton crane need?

    There is no single minimum for every configuration. Provide the required highest hook position, load and rigging dimensions, runway elevation, roof structure and overhead services. A dimensioned proposal establishes the remaining clearances.

    Can a 5 ton crane be installed on an existing runway?

    It can be assessed using the runway survey, rail or beam details, support information and new crane reactions. The old crane rating alone is insufficient: wheel loads, wheel spacing, geometry and power demand may differ.

    Can a 5 ton crane repeatedly lift its full rated load?

    The selected duty and mechanism ratings must match the load spectrum and operating cycle. State how often near-capacity lifts occur, the lifting and travel distances, and the number of shifts. Rated capacity does not specify an unrestricted continuous work cycle.

    When is a 10 ton crane more suitable than a 5 ton crane?

    Start with the maximum planned suspended load, attachments and expected production needs. If these exceed the permissible 5 t load, discuss a higher-capacity system. Compare the resulting crane dimensions, supporting structure and cost with the same site information.

    Does the quoted price include installation and runway beams?

    The supply scope must say so explicitly. Request separate identification of crane equipment, runway components, supports, power supply, freight, installation, testing and commissioning. This makes equipment-only and installed-system quotations easier to compare.

    How long does delivery take?

    Delivery depends on drawing approval, configuration, component availability, production scheduling, inspection scope and transport route. Confirm the agreed milestones and any site-readiness requirements in the order documents.

    Request A 5 Ton Bridge Crane Quote

    A project-specific 5 ton bridge crane proposal is prepared from the load data, workshop drawing and required commercial boundary. The RFQ should include:

    • Maximum and typical loads, attachment weights and load dimensions.
    • Runway span and length, required hook positions and building cross-section.
    • Operating cycle, environment, power supply and project location.
    • Required crane, runway, installation, testing and delivery scope.
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