作者： YUWEI, YUWEI

Intermodal Terminal Crane Systems

Henan Mine Crane · Rail-to-Road Container Transfer Systems

Intermodal Terminal Crane Systems

Rail-mounted and rubber-tyred container cranes engineered for transfer between freight trains, trucks and storage blocks.

An intermodal terminal crane package is selected around track layout, live-rail clearances, truck exchange lanes, under-spreader load, train length, peak lifts per hour, yard storage strategy, power infrastructure and terminal-control interfaces.

Request an Intermodal Crane Quote Compare Crane Types

RMG cranes can cover rail tracks, truck lanes and container exchange positions within a planned fixed span.

TRANSFER PATH

Rail ↔ Truck ↔ Storage

CORE EQUIPMENT

RMG, RTG and Straddle Carrier

CONTAINER DUTY

20 ft, 40 ft and 45 ft

PRIMARY DESIGN INPUT

Train and Truck Interface

What Is an Intermodal Terminal Crane?

An intermodal terminal crane transfers ISO containers between rail wagons, road vehicles and storage or exchange positions without unpacking the cargo. In a fixed rail transfer zone, the primary lifting machine is often a rail-mounted gantry crane (RMG). A rubber-tyred gantry crane (RTG) serves sites that need flexible block allocation; a straddle carrier can combine short-distance movement with stacking.

The purchase decision is determined by the complete transfer path: how many working rail tracks and truck lanes must be spanned, where containers are staged, how trains are switched, and how the terminal operating system dispatches each lift. A port-linked rail terminal may add quayside equipment, but a standalone inland rail-to-road facility does not require a ship-to-shore crane.

Henan Mine Crane supplies rail-mounted gantry cranes, RTG cranes and container straddle carriers for different terminal layouts.

Container Flow from Train to Truck or Yard

A rail-to-road move begins with the wagon stopping inside a protected lifting zone. After the lift path and container locks are confirmed, the spreader picks the box from the wagon, transfers it across the rail bundle and places it on a truck chassis or planned stack position. The reverse move loads an outbound train.

Rail service windows, road-vehicle queues and storage dwell time must be modeled together. A crane sized only for its nominal lift rate can still leave a train waiting when truck exchange positions or yard inventory control become the bottleneck.

container gantry cranes serving a freight terminal transfer yard — Transfer performance depends on synchronized rail, truck and storage capacity.

Direct rail-to-truck

Prioritize wagon reach, safe truck exchange and short container travel.

Rail-to-stack

Prioritize stacking height, retrieval logic, rehandles and inventory accuracy.

Rail-to-rail

Check whether the same crane span covers both train tracks and required buffer positions.

Intermodal Terminal Crane Selection Considerations

Track and lane geometry

Set rail centers, train envelope, truck lanes, stack rows, maintenance access and future expansion before fixing the crane span.

Under-spreader duty

Specify the loaded-container gross mass, spreader and headblock masses, duty cycle, wind case and overload policy separately.

Peak transfer demand

Use train schedules, peak lifts per hour, operating hours, dwell and rehandles to size the fleet.

Ground and rail interface

Confirm wheel loads, rail/foundation scope, pavement bearing, drainage and utilities with the civil designer.

Power and controls

Compare cable-fed electric RMGs with diesel, hybrid or electric RTGs using site power availability and operating profile.

Operating model

Set cabin, remote or automated operation and define terminal-control handshakes, recovery and manual override.

A fixed, high-volume rail bundle generally favors an RMG. A terminal with changing blocks or staged expansion may favor an RTG. The final selection depends on measured site geometry and an agreed operating model.

Intermodal Terminal Crane Configurations Compared

Configuration	Best-fit duty	Principal advantage	Critical site requirement
Rail-mounted gantry (RMG)	Fixed rail bundle with truck exchange and/or storage lanes	Wide fixed coverage and grid-electric operation	Rails, foundations, end clearances and rail-track possession
Rubber-tyred gantry (RTG)	Changing yard blocks, phased development or shared rail/stack duty	Can relocate between operating zones	Pavement bearing, turning space, charging or fuel support
Container straddle carrier	Short-haul transfer between rail-side exchange and distributed stacks	Transport and stacking in one mobile machine	Traffic segregation, vehicle routes and maintenance access
Container overhead crane	Covered or structurally constrained transfer bay	Fixed-area handling where a runway is available	Verified building structure, clearances and runway loads

Each configuration needs a project-specific equipment schedule. General-purpose gantry cranes and container cranes should not be treated as interchangeable without a spreader, duty and site-interface review.

Published Container Crane Ranges for Early Screening

Henan Mine Crane publishes the following RMG range for its port-crane product family. These are product-family values, not a guaranteed specification for every intermodal terminal.

Parameter	Published RMG range	What must be fixed in the RFQ
Rated lifting capacity	35 t, 40.5 t or 50 t; customized options	State whether the rating is under the spreader and include accessory weights.
Span	18–35 m or customized	Submit track centers, lanes, stack rows and clearance drawings.
Lifting height	12.3–21 m or customized	Define railcar and truck envelopes plus required stacking height.
Work class	A6–A8	Specify annual cycles and lift spectrum rather than selecting duty from a label alone.
Lifting speed	0–20 m/min	Require loaded and empty motion speeds with acceleration and cycle assumptions.

Published range: Henan Mine Crane RMG product data. Final parameters are confirmed through the terminal layout, structural calculations and approved drawings.

Rail Span, Clearance and Throughput Planning

The rail interface controls much of the crane geometry. Draw the live track envelope, adjacent track clearance, wagon height, truck height, maintenance lane and any overhead electrification or signaling constraints before releasing the general arrangement. The crane must fit the highest credible operating container and the required spreader clearance.

Fleet sizing should use peak train arrival patterns, permitted working windows, expected container mix, average rehandles and realistic operating availability. Throughput expressed in TEU or tonnes cannot be converted directly into crane moves without the operating assumptions.

rail-mounted container gantry crane spanning a rail transfer zone — A fixed crane span must cover the rail, truck and buffer positions required by the operating plan.

Working rail tracks

Track count, centers and train length set span and crane travel.

Truck exchange

Chassis positions and turn times set lane count and traffic control.

Storage and peak flow

Dwell, stack tiers, rehandles and peak lifts set fleet duty and redundancy.

Rail obstructions

Electrification and other overhead assets set lifting clearances and isolation procedures.

RMG vs. RTG for Intermodal Terminals

Decision factor	RMG	RTG
Travel path	Fixed rails along a planned transfer corridor	Tyres allow movement between blocks
Site investment	Rail foundations and power distribution must be designed early	Pavement, traffic lanes and power/fuel infrastructure are critical
Rail-bundle coverage	Good fit for repeated moves over a stable rail layout	Useful where rail-side duty shares a broader flexible yard
Expansion	Rail alignment sets the operating envelope	Equipment can be redeployed if geometry and ground conditions permit
Automation	Fixed geometry can simplify positioning and repeatability	Automation requires vehicle guidance, geofencing and route control

The lowest equipment price does not determine the lower-cost terminal. Rails, foundations, pavement, power, fuel, labor, maintenance, fleet flexibility and construction phasing belong in the same lifecycle comparison.

Spreaders, Railcar Interface and Load Control

The spreader and headblock are part of the rated lifting system. Define 20 ft, 40 ft and 45 ft handling, single- or twin-lift duty, twistlock confirmation, skew correction, rotation, anti-sway and safe landing logic. Any non-container cargo requires a separately engineered attachment and operating procedure.

Rail wagon pickup

Confirm wagon position, lock release, adjacent-track restrictions and visibility of the pick point.

Truck landing

Specify chassis height range, traffic stop positions and anti-collision zones.

Stack placement

Set maximum tier, approach path, container recognition and mis-stow prevention.

Exception handling

Define response to failed twistlock status, uneven load, lost communication or power interruption.

Controls should prevent travel or hoist commands that conflict with confirmed spreader and landing states. Acceptance tests should demonstrate these interlocks with representative containers.

Automation, Remote Operation and Terminal Interfaces

Remote operation or automation is a system decision. A terminal operating system issues work orders; the equipment control system validates location, route, spreader state and safe zones; the crane reports completion and exceptions. OCR, positioning and anti-sway may be added according to the operating concept.

The RFQ should specify the interface owner, data fields, latency and fail-safe behavior. Manual recovery, local maintenance mode, remote-station visibility and a clear handover procedure are required when the crane cannot complete a commanded move.

automated container gantry crane with remote monitoring equipment — Control interfaces should be specified alongside equipment and civil works, not added after installation.

Work-order acknowledgement and container identity exchange
Railcar, chassis and stack-position confirmation
Obstacle detection, exclusion zones and emergency-stop integration
Cybersecurity, network availability and logged exception recovery

Power, Civil Works and Lifecycle Cost

Electric RMG

Define incoming voltage, cable-reel or conductor system, peak demand, regeneration treatment and emergency power behavior.

RTG power options

Compare diesel, hybrid and electric supply against site emissions rules, charging access, operating hours and movement between blocks.

Civil boundary

Allocate rail beams, pavement, drainage, power trenches, lighting and communications to named contract packages.

Service and spares

Price critical drives, brakes, spreader parts, tyres or wheel assemblies, remote diagnostics and on-site response.

A like-for-like comparison requires the same capacity, span, stacking height, duty, automation scope, incoterm and acceptance scope. Operating-cost estimates should show electricity or fuel use, maintenance and expected utilization assumptions.

Outdoor Conditions, Wind and Storm Securing

Intermodal yards operate through heat, rain, dust and wind. The approved design basis should state local temperature range, wind conditions, seismic requirements where applicable, corrosion exposure and any dust or snow loading. Outdoor electrical protection and maintenance access should match the site environment.

For rail-mounted equipment, the storm procedure needs a defined wind alarm, operating stop threshold, rail clamps or other restraint, and a secured parking position. For rubber-tyred equipment, the procedure must address parking, brake condition, tie-downs and traffic control. Design wind speeds and restraint loads are project-specific and must be verified in engineering.

Safety, Standards and Acceptance Testing

Acceptance should test the full transfer sequence, not only the nominal hoist capacity. The agreed package should cover structural and electrical documentation, spreader compatibility, overload protection, limit devices, emergency stops, anti-collision, braking, wind alarms and rescue access. Applicable local crane, electrical and rail-interface requirements are set in the contract.

Design review

General arrangement, load cases, wheel loads, rail/foundation interface and control philosophy.

Factory acceptance

Drives, brakes, spreader logic, alarms, simulated faults and documentation.

Site acceptance

Rated-load railcar/truck transfers, interlocks and emergency recovery.

Handover

Training, as-built drawings, manuals, spares and maintenance plan.

Published 40.5 t RMG Land Port Project

Henan Mine Crane reports a 40.5 t rail-mounted container gantry crane for Wanli Land Port in Ordos. The published project describes a logistics hub with a target annual throughput of 5 million tonnes. The crane serves container loading and unloading at the land port.

The published equipment description identifies Schneider Electric variable-frequency drives, Siemens PLC controls, anti-sway functions, remote monitoring and integration with the land port energy-data platform. This is a relevant fixed-rail handling reference for intermodal buyers. The 5-million-tonne figure is the hub target, not an independently verified crane throughput result.

View the published Wanli Land Port project →

40.5 tonne rail-mounted container gantry crane in the Wanli land port case — Published Henan Mine Crane land-port reference for fixed rail container handling.

Intermodal Terminal Crane Price and Project Budget

Public pricing reviewed in 2026 spans equipment-only guides, individual stock offers and multi-crane rail-yard contracts. These figures have different supply boundaries and should be compared only after the terminal duty and project scope are fixed.

Public reference	Published value	What the value covers	Budget interpretation
SLKJ Crane 2026 manufacturer guide: 40 t, six-wide RTG	US$280,000–350,000	Indicative FOB factory equipment; guide excludes shipping, customs, installation and custom features	Early equipment-screening signal, not a rail-terminal project quotation
SLKJ Crane 2026 manufacturer guide: 40–100 t RMG	US$200,000–2,000,000+	Broad FOB factory equipment range across capacities and spans	Not a price for a specific 40.5 t intermodal layout
Nucleon 2026 stock offer: 41 t RTG, 23.47 m span	US$995,672 per unit	Specific A7, 16-tyre crane offered FOB; final configuration and shipping terms apply	Illustrates how a named high-spec unit differs from a generic guide
Virginia Port Authority 2021 authorization: up to three cantilever RMGs	Contract cap US$17.97 million	Up to three cranes plus related equipment and systems for Central Rail Yard	A contract ceiling, not a published unit price or current Henan Mine Crane quote

A project RFQ should separate the crane and spreader, automation and control interfaces, rails or pavement, electrical infrastructure, freight, erection, commissioning, training, spares and warranty. Henan Mine Crane pricing is determined from the approved layout and agreed delivery scope.

Public references: SLKJ Crane, “Gantry Crane Price Guide 2026”; Nucleon Crane, “41t RTG Crane In Stock” (August 2026); Virginia Port Authority, Resolution 21-15 (2021).

Engineering and Procurement Deliverables

General arrangement with rail, truck, stack and maintenance clearances
Capacity, duty-cycle and lift-spectrum calculations; spreader and headblock schedule
Wheel loads, rail or pavement design inputs and foundation interface drawings
Power demand, cable or charging arrangement, control architecture and network interface list
Safety philosophy, FAT/SAT procedures, training and spare-parts proposal
Contract scope matrix identifying each civil, electrical, software and installation responsibility

The equipment, terminal systems and civil packages should share one agreed interface register before manufacturing drawings are approved.

Intermodal Terminal Crane RFQ Data

RFQ field	Information to provide
Terminal operations	Rail-to-road, rail-to-stack or rail-to-rail flow; operating hours and peak lifts per hour
Rail geometry	Track count and centers, train length, wagon envelope, electrification and exclusion zones
Road and yard geometry	Truck lanes, chassis heights, storage rows, stack tiers, pavement plan and future phases
Lifting duty	Gross container mass, 20/40/45 ft mix, dangerous-goods policy and attachment requirements
Site conditions	Temperature, wind, dust, corrosion, seismic criteria and drainage
Utilities and controls	Power supply, TOS/ECS, OCR, remote-operation scope and network requirements
Commercial scope	Destination, incoterm, freight, civil works, erection, testing, training, warranty and spares

A site drawing and representative train and truck operating schedule allow a supplier to develop a configuration that can be priced and accepted against measurable targets.

Intermodal Terminal Crane FAQ

Which crane is normally used at a rail intermodal terminal?

A rail-mounted gantry crane is a common choice where rail tracks and truck or stack positions remain fixed. RTGs can suit terminals that need redeployment between blocks or phased expansion. The choice follows actual geometry and throughput.

What capacity should an intermodal crane have?

Capacity is specified under the spreader for the heaviest approved loaded container, with spreader and headblock masses addressed in the hoist and structural design. Published 35 t, 40.5 t and 50 t product ratings are screening options, not a substitute for a site lift study.

Can one RMG span several rail tracks and a truck lane?

Yes, if the engineered span and clearances cover the entire rail bundle, truck exchange positions and maintenance access. The track centers and operating envelopes must be provided before the crane geometry is fixed.

Can an RTG work in a rail terminal?

Yes. An RTG can serve rail-side exchange and storage where pavement bearing, traffic routes, turning space and safe segregation are designed for the machine.

Can an existing intermodal crane be automated?

Some cranes can accept positioning, remote-operation or automated functions after a structural, electrical, controls, network and safety assessment. Integration and remaining equipment life determine the practical scope.

What is included in an intermodal crane price?

Public numbers may describe a factory machine, a specific stocked unit or a multi-crane contract. A comparable project quote must list the spreader, power system, controls, civil interfaces, transport, erection, testing, training and spares.

What should be tested before handover?

The agreed FAT and SAT should cover rated-load operation, railcar and truck transfers, spreader confirmation, safe zones, wind and fault alarms, emergency stops, recovery procedures and terminal-system handshakes.

Request an Intermodal Terminal Crane Quote

Submit the rail-yard layout, track and truck geometry, container mix, peak transfer demand, power data, automation scope, site conditions and delivery boundary for an engineered proposal.

Request A Quote View Container Crane Products

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29 11 月, 2024

Inland Container Depot Crane Systems

Henan Mine Crane · Dry Port, Rail Terminal and Bonded Depot Systems

Inland Container Depot Crane Systems

Engineered RMG and RTG crane systems for inland container depots, dry ports, rail-road terminals, customs-controlled yards and regional logistics hubs.

Henan Mine Crane develops each ICD crane configuration around annual and peak throughput, train and truck exchange windows, block geometry, container dwell, rail gauge, pavement capacity, available power, customs processes, future expansion and contracted acceptance criteria.

Request an ICD Crane Proposal
Compare Handling Systems

A productive inland terminal aligns the crane, rail apron, storage blocks, truck lanes, customs areas and operating system as one handling process.

PRIMARY SYSTEMS

RMG, RTG and Mobile Handler

CONTAINER DUTY

20 ft, 40 ft and 45 ft ISO Units

DEPOT INTERFACES

Rail, Truck, Stack and Inspection

PROJECT BASIS

Throughput, Dwell and Expansion

What Is an Inland Container Depot Crane?

An inland container depot crane transfers, stacks and retrieves ISO containers at an inland container depot (ICD), dry port or intermodal rail terminal. It connects rail wagons, road trucks, storage blocks, inspection positions and empty-container areas without a ship-to-shore interface.

The term describes a facility application rather than one machine type. A fixed, high-volume rail apron commonly favors a rail-mounted gantry crane. Flexible storage blocks or staged development commonly favor a rubber-tyred gantry crane. Lower-throughput start-up yards may use reach stackers, while empty-container and repair zones often use dedicated mobile handlers.

The correct selection therefore begins with the depot operating model: annual TEU, peak train and gate demand, container dwell distribution, required stacking density, rehandle tolerance, rail service pattern, customs status and the date at which expansion must remain possible.

Inland Container Depot Crane Selection Considerations

Throughput and Peak Windows

Annual TEU alone is insufficient. Peak train discharge, truck appointments, operating shifts, wagon cut length and recovery capacity establish the required hourly moves and crane quantity.

Rail and Truck Interface

Track count, wagon clearance, electrification, road-truck lanes, chassis queues and transfer-buffer positions determine span, cantilever and operating sequence.

Container Mix and Dwell

20/40/45 ft mix, gross mass, reefer share, empties, customs holds, hazardous cargo and dwell-time variation affect block zoning, spreader duty and rehandles.

Land and Storage Density

Available hectares, stack height, row count, fire lanes, reefer access and expansion corridors determine whether mobility or fixed high-density coverage has greater value.

Civil and Utility Readiness

Ground bearing, axle or wheel loads, rail foundations, drainage, substation capacity, conductor routes and communications infrastructure shape total installed cost.

Operating Model and Growth

Manual, remote or automated operation, fleet dispatch, maintenance staffing, customs procedures and staged block commissioning should be fixed before final specification.

ICD Container Handling Systems Compared

System	Strongest Fit	Main Advantage	Main Constraint
Rail-Mounted Gantry (RMG)	Permanent rail apron or stable high-density block	Wide coverage, grid power, repeatable travel path and strong automation potential	Rails, foundations and block geometry are fixed capital interfaces
Rubber-Tyred Gantry (RTG)	Growing depot with several storage blocks	Can change blocks and supports phased layout development	Pavement, steering, block-change route and power source need control
Reach Stacker	Start-up or lower-throughput depot with variable work areas	Fast deployment and direct rail, truck and stack access	Lower storage density, outreach derating, rehandles and concentrated axle loads
Empty Container Handler	Empty storage, repair and inspection area	High stacking for light containers with mobile deployment	Not a substitute for laden-container duty
Container Straddle Carrier	Mobile terminal needing transport plus stacking	Reduces handovers between horizontal transport and stack equipment	Traffic, lane width, pavement and fleet dispatch become critical
Fixed Container Overhead Crane	Covered inspection, transfer or specialist handling bay	Controlled fixed-area operation with clear floor routes	Limited to the runway envelope and dedicated interfaces

Configuration rule: reach stackers suit flexible start-up operations; RTGs suit relocatable block development; RMGs suit stable rail interfaces and high-density long-term capacity. Many ICDs use a hybrid fleet rather than one equipment type throughout the site.

Crane Duties Across an Inland Container Depot

A rail apron requires predictable wagon access, safe clearance from tracks and a transfer plan that prevents the crane from waiting for trucks. Laden-container blocks prioritize storage density and retrieval sequence. Empty and repair areas prioritize fast sorting, high stacking and workshop access.

Customs inspection and bonded zones require positive container identification, controlled release status and a defined location for opening, scanning or examination. Reefer rows require electrical access without placing personnel in uncontrolled crane or truck paths.

Gate buffers, chassis parking, hazardous-goods segregation, fire routes and maintenance access should be represented on the same layout used to define crane span and travel. Isolated equipment selection cannot correct a conflicting depot flow.

container gantry cranes serving inland depot storage and transfer zones — Rail transfer, laden storage, empty handling, inspection and gate exchange create different crane duties within the same depot.

Published Henan Mine Crane RMG and RTG Ranges

These published product-family ranges support concept selection. The contract specification is established from verified loads, geometry, duty spectrum, wind, temperature, electrical supply, applicable code and the required container spreader.

Equipment Family	Published Capacity	Published Span	Published Lift	Published Duty
RMG Container Gantry Crane	35 t, 40.5 t, 50 t or customized	18–35 m or customized	12.3–21 m or customized	A6–A8; lifting speed 0–20 m/min
RTG Container Gantry Crane	35 t, 40.5 t, 50 t or customized	8–35 m or customized	6–21 m or customized	A6–A8

Rated load must state whether it applies under the spreader, at the ropes or to another contract reference point. The spreader self-weight, eccentric loading, wind and dynamic effects remain part of the design basis.

Rail Apron, Truck Lane and Block Layout

RMG crane spanning rail tracks and container transfer area at an inland terminal — Track centers, wagon envelope, truck lanes, stack rows and maintenance routes establish the working envelope.

For rail service, the general arrangement should show track centers, wagon and locomotive envelopes, switch locations, signal sightlines, overhead electrification or catenary exclusions, safe access and emergency egress. The crane must not obstruct train assembly or trap road vehicles inside the rail zone.

For road exchange, truck lanes require verified turning paths, chassis alignment, queue capacity, driver-safe zones and protection from gantry travel. Cantilevers can place exchange positions outside the main rail gauge, but increase structural reactions and foundation scope.

Future tracks, block extensions and a second crane should appear on the concept layout even when they are not included in phase one. Early reservations for foundations, conductors, substations and network routes prevent later capacity from being blocked by completed civil works.

ICD Crane Capacity and Fleet Sizing

Crane quantity follows the busiest operating interval, not an annual average. A sizing model should include productive moves, rehandles, housekeeping moves, train cut changes, truck variability, customs holds, operator changes, planned maintenance and a defined outage scenario.

Demand Inputs
Annual TEU, peak train moves, gate profile, operating days, shifts and wagon cut length.

Move Content
Direct transfer, stack placement, retrieval, rehandles, empty moves and customs inspection moves.

Availability Basis
Preventive maintenance, fault allowance, refueling or charging, block change and recovery reserve.

Acceptance Metric
Moves per operating hour, train completion window, truck cycle target and equipment availability definition.

A simulation or time-and-motion study is appropriate when one crane serves several tracks, when truck arrivals are highly variable or when two cranes share an overlapping rail apron. The study should state every assumption used to support the contracted capacity.

Spreader, Anti-Sway and Depot Control Functions

A telescopic spreader is specified for the required 20 ft, 40 ft and 45 ft containers, twistlock indication, flipper arrangement, sideshift, skew correction and optional rotation. Twin-lift or special cargo duty requires a separate load and operating study.

Anti-sway, controlled acceleration and fine positioning support safer placement on wagons, chassis and stacks. Position references may include encoders, laser systems, GNSS, cameras or other site-specific sensors; performance must be defined at the actual working position and environmental condition.

Container ID, job order, location confirmation, release status and fault data can exchange with terminal, yard or customs systems through a documented interface register. The contract should identify the data owner, message format, network boundary, cybersecurity responsibility and fallback operating mode.

anti-sway RMG crane lifting a container at an inland logistics hub — Spreader functions, anti-sway and positive job confirmation support repeatable rail, truck and stack handling.

Power, Electrification and Automation Readiness

rubber-tyred gantry cranes for flexible inland container depot blocks — RTG mobility supports phased blocks; RMG electrification supports fixed high-density lanes and repeatable control.

RMG cranes normally suit continuous grid power through a cable reel, festoon or conductor arrangement selected for the travel length and site standard. RTG options can include diesel-electric, hybrid, battery or grid-fed arrangements. Utility capacity, harmonic limits, regeneration, redundancy and emergency recovery belong in the early power study.

Manual cabin or radio operation can be combined with anti-sway, travel positioning and job guidance. Remote or automated operation adds controlled transfer zones, obstacle detection, truck or wagon alignment, equipment-control logic, video coverage, network resilience and formal software acceptance testing.

An automation-ready first phase can reserve structural mounting points, drive and brake performance, PLC capacity, network pathways, position references and safety interfaces. Reserved features should be listed as supplied, wired, programmed or future-only to avoid an ambiguous upgrade scope.

Civil, Wind and Environmental Interfaces

Rail and Foundation

RMG wheel loads, rail gauge, straightness, level, settlement, end stops, buffers and storm anchors require coordinated tolerances and survey records.

Pavement and Drainage

RTG and reach-stacker wheel or axle loads, steering paths, local rutting, drainage falls and buried services should be checked across every operating route.

Wind and Storm Securing

Operating limits, alarm thresholds, parking orientation, rail clamps, anchors and out-of-service design wind follow verified local data and the agreed structural code.

Climate and Corrosion

Temperature, dust, altitude, humidity, rainfall, lightning, industrial pollution and de-icing exposure determine materials, coatings, enclosures and component conditioning.

Maintenance Access

Isolation points, platforms, fall protection, lighting, machinery access, lifting points and component-removal routes support safe planned maintenance.

Contract Codes

Applicable ISO, FEM, EN, IEC, railway, machinery and local requirements should be listed with a clear document hierarchy and compliance schedule.

Safety, Security and Customs-Controlled Operations

An inland depot combines heavy equipment, live rail, public road trucks, restricted cargo and human inspection activity. The operating concept should separate people from crane travel, containers and vehicle paths while preserving emergency access and verifiable cargo custody.

Machine Protection
Overload, limits, brakes, overspeed, emergency stops, travel protection and controlled fault recovery.

Traffic Separation
Truck guidance, barriers, pedestrian exclusion, rail permissions, warning systems and visibility controls.

Container Custody
ID confirmation, seal-status process, release authority, audit trail and exception handling.

Special Cargo
Reefer access, hazardous segregation, damaged units, out-of-gauge loads and inspection isolation.

Greenfield and Phased ICD Development

Development Stage	Typical Handling Approach	Capacity Reservation
Start-Up Volume	Reach stacker or limited mobile fleet for variable rail, truck and stack work	Protect future rails, blocks, substation space and circulation corridors
Growing Depot	RTG blocks with mobile equipment retained for inspection and exceptions	Prepare pavement, power route, data network and block-change path
Stable High Volume	RMG rail apron or high-density electric blocks with controlled transfer lanes	Allow second crane, extended runway, redundant power and automation interfaces

A phased master plan should preserve the final traffic pattern from the first civil package. Temporary equipment can serve early demand, but permanent rail, drainage and utility decisions should remain compatible with the long-term handling system.

Case: 40.5 t RMG for Wanli Land Port

custom 40.5 ton RMG crane for Wanli Land Port container operations — Published project imagery for the land-port RMG application supplied by Henan Mine Crane.

5-Million-Tonne Logistics Hub

Henan Mine Crane published a 40.5 t rail-mounted container gantry crane project for Wanli Land Port in Ordos. The land port was planned as a logistics hub for the distribution and transshipment of containers and new-energy-related materials, with a stated annual design target of 5 million tonnes.

The disclosed crane configuration includes a Schneider variable-frequency drive system, Siemens PLC control, intelligent anti-sway and remote operating-status monitoring. Equipment data connects with the land port energy data platform for coordinated logistics information management.

The case illustrates an ICD procurement boundary extending beyond steel structure and hoisting machinery: spreader control, positioning, safety logic, data interfaces and site commissioning must be engineered together. Final output remains dependent on the depot layout, train and truck flow, staffing and contracted acceptance test.

View the Published Land Port Case

Inland Container Depot Crane Price and Project Budget

Public prices reviewed on 25 September 2026 show the scale of current equipment references, not a delivered ICD budget. Marketplace listings and manufacturer guides can exclude freight, import charges, rails, pavement, foundations, power distribution, software integration, erection, commissioning and acceptance testing.

Public Reference	Published Price	Reference Scope	Budget Interpretation
Henan Mine Crane GoldSupplier Listing	US$200,000–600,000	40 t heavy-duty RMG, one-set minimum order	Public listing range; final geometry, duty, spreader, services and destination remain subject to quotation
2026 Gantry Crane Price Guide	US$280,000–350,000	40 t, 6-wide RTG equipment reference	FOB factory starting point; shipping, customs, installation and custom features excluded
2026 Gantry Crane Price Guide	US$350,000–450,000	50 t, 7-wide RTG equipment reference	Powertrain, stacking geometry, automation and regional compliance can materially change the price
2026 Gantry Crane Price Guide	US$200,000–2,000,000+	40–100 t RMG, 30–50 m span	Broad configuration band; rails, foundations and terminal integration require separate confirmation
LTMG Alibaba Listing	US$285,000–295,000	New 45 t diesel reach stacker listing	Marketplace reference; shipping, delivery, options, warranty execution and local support require verification
HELI Machinio Listing	US$319,000	New 45 t, 15 m reach stacker listing	Dealer listing; final commercial terms and delivered cost require confirmation
Henan Mine Crane ICD System	Project-specific RFQ	Configured crane, spreader, controls and agreed services	Quotation follows capacity, span, lift, duty, quantity, interfaces, Incoterm, destination and site scope

Total Installed Budget Structure

Equipment
Crane structure, mechanisms, spreader, cabin or remote station, drives, controls and standard safety systems.

Infrastructure
Rails, foundations, pavement, drainage, conductors, substations, networks, anchors and protected zones.

Delivery
Export packing, ocean or inland freight, insurance, duties, unloading, oversized transport and temporary works.

Commissioning
Erection, energization, proof load, functional and productivity trials, training, spares, documentation and warranty.

Engineering, Testing and Handover Deliverables

Design Basis

General arrangement, load definition, duty spectrum, speeds, wind, environment, codes, power and operating concept.

Interface Data

Wheel reactions, rail or pavement criteria, electrical load, conductors, network ports, buffers, anchors and clearances.

Quality Records

Inspection and test plan, material traceability, welding and NDT records, certificates, factory tests and document register.

Site Acceptance

Survey confirmation, proof load, safety tests, functional trials, interface tests, productivity test and defect closeout.

Operations Package

Operating manuals, maintenance plan, electrical and control drawings, software backup, training and emergency procedures.

Lifecycle Support

Commissioning spares, recommended two-year spares, special tools, remote diagnostics, warranty and service response terms.

Inland Container Depot Crane RFQ Data

RFQ Item	Required Project Data	Engineering Decision
Demand	Annual and peak TEU, train schedule, gate profile, shifts, target moves and completion windows	Equipment type, quantity, duty and reserve
Containers	20/40/45 ft mix, maximum gross mass, empty, reefer, hazardous, OOG and twin-lift requirement	Rated load, spreader and load cases
Layout	CAD plan, track centers, wagon profile, rows, lanes, stack height, block length and future phases	Span, lift, cantilevers, travel and clearances
Civil Works	Geotechnical data, pavement capacity, rail gauge, settlement, drainage and anchor locations	Wheel arrangement, reactions and tolerances
Power and Controls	Voltage, frequency, grid capacity, operating mode, anti-sway, positioning and system interfaces	Powertrain, drives, PLC, network and automation scope
Environment	Operating and storm wind, temperature, humidity, dust, altitude, lightning and seismic data	Structure, coatings, enclosures and limits
Commercial Scope	Destination, Incoterm, codes, installation, tests, training, spares, warranty and delivery date	Comparable technical and commercial proposal

A concept proposal can be prepared from the depot layout, traffic forecast, container mix and site environment. A firm quotation requires confirmed civil, power, control, logistics and acceptance boundaries.

Inland Container Depot Crane FAQ

What is the best crane for an inland container depot?

An RMG normally fits a permanent high-volume rail apron or dense block. An RTG fits flexible or phased storage blocks. A reach stacker often fits start-up and lower-throughput work. A hybrid fleet can separate rail, laden, empty and exception duties.

How much does an inland container depot crane cost?

Current public references reviewed in September 2026 place 40 t RTGs around US$280,000–350,000 and broad 40–100 t RMG configurations around US$200,000–2,000,000+. Delivered project cost depends on rails or pavement, power, controls, freight, installation and tests.

When should an ICD replace reach stackers with gantry cranes?

The change becomes attractive when land density, peak train completion, fuel and maintenance, rehandles or fleet congestion outweigh the flexibility of mobile handlers. A lifecycle model should compare the same throughput and civil boundary.

Can one RMG serve both rail tracks and storage rows?

Yes, when the span, cantilevers, clearances and operating sequence cover both functions. Fleet studies should verify that train service does not block stack retrieval or truck exchange during peak periods.

What information is needed for an accurate ICD crane quote?

The essential package includes a CAD layout, track and wagon data, stack geometry, throughput profile, container mix, rated-load basis, power supply, wind and climate data, control scope, destination, Incoterm and site-service boundary.

Can an inland depot crane be automated later?

Later automation is feasible when the original structure, drives, braking, PLC, positioning references, networks and safety zones support the upgrade. Automation-ready provisions should be contractually defined during the initial purchase.

Request an Inland Container Depot Crane Proposal

Submit the depot layout, throughput forecast, track and wagon data, container mix, stacking plan, civil information, power supply, control scope, destination and installation boundary for an engineered selection and commercial quotation.

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28 11 月, 2024

Generator Maintenance Crane

POWER PLANT & HYDROPOWER OVERHEAD CRANES

Generator Maintenance Crane

Lift a generator rotor clear of the unit, carry it to the overhaul floor, then return it within the clearances the OEM requires. That sequence—not the generator’s MW rating—defines the crane.

Henan Mine Crane configures powerhouse overhead cranes around component weights, lifting gear, hook travel and building loads. Main and auxiliary hooks, low-headroom trolleys and synchronized lifting are specified where the lift plan calls for them.

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Compare arrangements

Henan Mine Crane equipment supplied for a thermal power project in Indonesia.

PRIMARY TASK

Rotor removal and overhaul

PRIMARY ARRANGEMENT

Double-girder overhead

OPTIONAL CONFIGURATION

Main/auxiliary or synchronized hooks

DESIGN BASIS

Load path and powerhouse drawings

What Is a Generator Maintenance Crane?

A generator maintenance crane is the overhead lifting system used to remove and transfer heavy generator parts during a power-plant outage. It normally spans the turbine hall or hydropower machine hall and serves the unit and overhaul area. The governing load might be the complete rotor, a turbine component or, where replacement is planned, the stator. The overhaul strategy decides whether an exceptional stator lift belongs in the crane specification.

Lifting beams, slings, shackles and other below-hook gear add weight and use headroom. Rotor withdrawal may also require a separate OEM-approved extraction frame or skid arrangement before the overhead hook can take the load. Put those steps on the drawing before ordering the crane.

Lift	Information to obtain	Crane implication
Generator rotor	Assembly mass, center of gravity, lifting points, extraction tooling and maintenance-stand location.	Main-hook rating, vertical stroke, hook approach and clear travel path.
Stator or generator-motor assembly	Whether removal is required, lifting-point reactions, spreader dimensions and allowable tilt.	Potential high-capacity or synchronized lift; assess each hook and runway.
Covers, bearings and auxiliaries	Individual masses, pickup locations and lifting frequency.	An auxiliary hook or separate service hoist may suit routine jobs.

Generator Maintenance Applications

The crane should cover the actual dismantling, transfer and reassembly operations on the maintenance schedule. The rotor often needs a separate extraction tool before the bridge crane can lift it.

Operation	Lifting route and equipment	Crane duty
Rotor overhaul	Pick up the rotor from its approved tool or support, clear the unit, move to the service stand and return it.	Verify hook access at both ends, rigging height, travel route and precise lowering.
Stator or generator-motor replacement	Handle the complete assembly only where the plant plan requires it and lifting points permit.	Check total suspended mass, lift-point loads, hook spacing, runway and any synchronization.
Bearings, covers and auxiliaries	Move parts between the generator, laydown floor and service positions.	Use an auxiliary hook or smaller service hoist where it offers better coverage.
Future unit modernization	Remove replacement assemblies after surrounding pipes, platforms and cable routes are complete.	Reserve hook approach and clearance for the fully built plant, not only the construction stage.

Generator Maintenance Crane Selection Considerations

A double-girder, top-running overhead crane is the usual starting point for a heavy generator lift. The number of hooks and their rated duties depend on how the actual component is supported.

Arrangement	Suitable lift	Critical design check
Main and auxiliary hooks	Heavy rotor handling plus smaller covers, bearings and service components.	State each hook’s rating and travel envelope separately. The auxiliary hook is not automatically a second lifting point for the main load.
Two synchronized main hooks	Large assemblies with two engineered lifting points.	Set hook-height difference, load-sharing, fault-response and test criteria.
Two coordinated bridge cranes	Exceptional lifts supported by the runways and lift plan.	Calculate each crane’s load throughout the motion; nameplate capacities cannot simply be added.
Separate auxiliary crane or hoist	Routine work outside the heavy generator lift.	Check its supports and coverage independently.

The rated capacity and control scheme are established from approved component and rigging data.

Generator Maintenance Crane Compared with Other Lifting Arrangements

Compare the alternatives against the same rotor weight, lifting points, machine-hall drawing and laydown position.

Arrangement	Coverage	When it fits	Limitation to check
Main double-girder overhead crane	Full turbine or machine-hall bay	Heavy rotor and generating-unit lifts	Runway strength, hook height and end approach
Low-headroom heavy bridge crane	Full bay in constrained underground hall	Large generator-motor assembly with restricted roof clearance	Trolley envelope and maintenance access
Electric-hoist double-girder crane	Service or auxiliary bay	Smaller components within product rating	Not automatically suitable for primary rotor or stator lift
Local electric hoist	One station or limited route	Covers, bearings, tools and small equipment	No full-bay transfer capability

Powerhouse Layout, Headroom and Existing Runway

A crane can have enough rated capacity and still fail the lift. Check the rotor and lifting beam at the highest obstruction, hook position above the machine centerline, the route past platforms and pipework, and the floor area where the load will be set down.

New powerhouse

Freeze the crane envelope and wheel loads with the building design. Show rail elevation, hook approach, trolley height, walkway and equipment access on a coordinated general arrangement.

Existing powerhouse

Survey rails, runway beams and supports. The new bridge’s wheel loads, trolley positions and braking forces can differ from the old crane even at the same hook rating.

Underground hydro hall

Confirm the lift above the generator pit and roof-to-rail depth. A low-headroom arrangement can recover hook height, but it must still permit crane inspection and parts removal.

Capacity and Technical Parameters

Published Henan Mine Crane catalogue families include the QD hook bridge series below. These are model-family ratings, not preselected generator-maintenance packages. Span, lift, working class, speeds and wheel loads are confirmed against the particular powerhouse.

QD hook bridge catalogue family	Nominal main/auxiliary rating	Selection note
QD 75/20–100/20	75/20–100/20 t	Compare the heaviest suspended maintenance load and auxiliary work.
QD 125/32–250/50	125/32–250/50 t	Evaluate rotor or turbine assembly weight and the hall runway.
QD 300/40–350/75	300/40–350/75 t	Review major component lifting points, hook coverage and maintenance access.
QD 400/80–450/80	400/80–450/80 t	Confirm civil loads, erection access and acceptance scope.
Project-specific high-capacity system	600 t published pumped-storage example	Requires a separate engineered configuration; not a catalogue QD rating.

A “100/20 t” rating denotes a 100 t main hook and a 20 t auxiliary hook; it does not mean 120 t combined lifting capacity.

Power Station Project References

Double-girder overhead crane supplied for Henan Mine Crane's Indonesian thermal power project

Indonesia: two 120 t turbine-hall cranes

For a project with three 380 MW generating units in Morowali, Henan Mine Crane supplied two 120 t double-girder bridge cranes. The cranes handled generating equipment during construction. For future outages, the rotor weights and completed turbine-hall clearances determine the overhaul lifts each crane can perform.

See the published project →

600t low-headroom overhead crane supplied by Henan Mine Crane for a pumped-storage project

Pumped storage: 600 t low-headroom crane

Henan Mine Crane describes a 600 t crane supplied for a pumped-storage project, with synchronized double-hook lifting, variable-frequency control and anti-sway. The low-headroom design addresses the confined powerhouse envelope. Its final maintenance duty is defined by the generator-motor lift schedule and powerhouse geometry.

See the published project →

Hoisting, Control and Outage Reliability

Low-speed handling

State loaded hoisting and travel speeds for final approach, plus acceleration and stopping behavior. A VFD is a control choice; the acceptance requirement is stable movement with the specified load.

Load protection

Identify limits, overload protection, brakes and emergency stop in the technical schedule. Define how a suspended load is held and recovered after power loss.

Two-point lifts

Agree on maximum hook-height difference, load-share limits, alarms and loaded testing before manufacture.

Outage readiness

Provide access to brakes, ropes, drives, wheels and controls. Match critical spares and functional checks to the outage plan.

Generator Maintenance Crane Price and Budget

There is no reliable list price for a complete generator-maintenance installation. Public manufacturer tables can support an early equipment budget if their listed span and lift remain visible. These figures are independent manufacturers’ reference prices, not Henan Mine Crane quotations.

Published example	Listed geometry	USD reference
DGCRANE 50/10 t double-girder crane	Span 10.5–31.5 m; lift 12/16 m	$49,500–$72,000
Kino Cranes 50 t double-girder crane	Span 28 m; lift 6 m	$70,000–$120,000
DGCRANE 100/20 t double-girder crane	Span 13–31 m; lift 18/20 m	$115,000–$166,700
Kino Cranes 100 t double-girder crane	Span 32 m; lift 6 m	$120,000–$200,000

Sources: DGCRANE, “Top Running Overhead Crane Price”; Kino Cranes, “Overhead Crane Price”. Public tables checked October 2026. These examples have different specifications and are not like-for-like bids. Neither source provides a dependable installed price for a 600 t powerhouse crane.

Compare total project scope: Separate the bridge and hoist package, controls and synchronization, runway and electrification, freight, erection, testing, commissioning, training and spares. A crane equipment price is not a turnkey installed price.

Scope, Inspection and Acceptance

A useful quotation can be checked against the lift plan and building, not just a capacity label. Include:

General arrangement with rail elevation, hook limits, trolley envelope, walkways and maintenance access.
Main and auxiliary ratings, load spectrum, duty basis, speeds, motors and brakes.
Maximum wheel loads and horizontal actions for the civil engineer.
Control description and measurable synchronization criteria, if applicable.
Inspection plan, factory witness points, commissioning method and acceptance records.
Scope exclusions, delivery term, installation responsibility, manuals, spares and warranty.

Apply the standards and statutory inspection requirements of the installation country. Final load-test and acceptance values belong in the signed specification and approved procedure.

Request a Generator Maintenance Crane Quotation

Send the powerhouse plan and section with the maintenance lift schedule. For a replacement crane, include the existing crane and runway drawings and recent structural inspection records.

Load and lift plan

Component mass and dimensions; lifting gear; center of gravity; pickup points; extraction sequence; overhaul-floor route; one-hook or two-point handling.

Building and project data

Rail span and length; rail elevation; hook height; obstructions; runway capacity; power supply; destination country; delivery and outage dates.

Send drawings for a quotation
Contact Henan Mine Crane

info@hnksglobal.com | +86 188 3620 7779

Generator Maintenance Crane FAQ

How do I size the crane for a generator rotor?

Use the maximum suspended weight under the agreed rating basis, including the rotor assembly and lifting gear. Confirm pickup geometry, vertical stroke and the route to the maintenance stand. MW output does not determine crane capacity.

Is a 100 t main hook enough for a 100 t component?

Not on component mass alone. The lifting beam and rigging add weight; the design rules and lift procedure establish the allowable load. Obtain the complete suspended-load schedule first.

Can two cranes lift a generator stator together?

Yes, when a qualified plan verifies the load on each crane and lifting point throughout the operation, plus uneven loading, differential motion, runway reactions, communication and a stop or fault response.

Can the original runway be reused?

Possibly, after structural and condition checks against the new crane’s wheel loads and horizontal forces. A different trolley layout can require strengthening even when the span is unchanged.

What lead time should the project allow?

Set separate dates for drawing approval, fabrication, factory inspection, dispatch, runway readiness, erection and commissioning. The schedule depends on the approved configuration and destination.

Company: Henan Mine CraneTechnical basis: Published model families and project recordsSource check: 2026

Request a Generator Maintenance Crane Proposal

Submit the component lift schedule, rigging masses and powerhouse drawings. Henan Mine Crane can develop the hook arrangement, runway interface, acceptance scope and itemized commercial proposal.

Request a Technical Proposal Email Project Requirements

Henan Mine CraneDiscuss your requirements ↗

27 11 月, 2024

Gantry Crane Suppliers

Henan Mine Crane · Engineered Gantry Crane Manufacturer & Export Supplier

Gantry Crane Suppliers

Custom gantry crane systems for factories, material yards, precast operations, shipyards, container terminals and heavy construction projects.

Henan Mine Crane develops single-girder, double-girder, semi-gantry, truss, rubber-tired, rail-mounted and heavy-lift gantry cranes. Each proposal defines the engineering basis, equipment scope, runway or travel interface, controls, inspection documents, packing, delivery and requested site services.

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Compare Configurations

A double-girder gantry crane provides independent yard coverage when an elevated building runway is unavailable or unsuitable.

PRODUCT RANGE

1–1000 t Standard Families

TRAVEL ARRANGEMENTS

Rail-Mounted & Rubber-Tired

CONTROL OPTIONS

Pendant, Radio, Cabin & PLC

SUPPLY BOUNDARY

Equipment to Site Services

What an Engineered Gantry Crane Supplier Must Provide

A gantry crane supplier must convert the handling requirement into a complete load path. The suspended load passes through the hook or attachment, hoist, trolley, bridge girders, legs, end carriages, wheels, rails and foundations or operating surface. Capacity is only one input; span, lifting height, duty, wind, travel length, skew control, ground conditions and site interfaces establish the actual system.

A commercially complete proposal identifies the crane configuration, rated capacity, span, lift, speeds, working class, power supply, control method, environment, structural reactions, safety functions and governing acceptance basis. It also separates crane equipment from rails, foundations, runway power, freight, unloading, erection, commissioning, test weights and statutory inspection. This scope definition allows quotations from different gantry crane companies to be normalized.

Manufacturing capability is evaluated through approved design inputs, material traceability, welding control, dimensional inspection, mechanism selection, electrical documentation, factory testing and packing plans. Project capability is demonstrated through completed installations with comparable capacity, span, duty or operating environment—not through a general product catalogue alone.

Henan Mine Crane supplies standard industrial gantry platforms and project-specific heavy-lift systems. Published product-family ranges support preliminary selection, while the contract specification, approved general arrangement, calculation basis and signed scope schedule control the delivered crane.

Gantry Crane Product Range

Single-Girder Gantry Cranes

Electric-hoist systems for general production, warehouses and yards. Published Henan Mine Crane families extend to 32 t and spans up to 35 m, subject to the selected model and project verification.

Double-Girder Gantry Cranes

Hoist-trolley or process-trolley systems for higher capacity, longer span, demanding duty and improved hook height. Published families extend from 5 t to 500 t.

Semi-Gantry Cranes

One side travels on an elevated runway and the opposite side travels on a ground rail. The arrangement serves building edges or production areas requiring partial independent support.

Truss Gantry Cranes

Open-web bridge construction reduces wind area and can suit long outdoor spans, construction yards and precast operations. Published families extend from 5 t to 100 t.

Rubber-Tired Gantry Cranes

Mobile systems provide flexible yard travel without fixed longitudinal rails. Steering, pavement loading, power system, stability and operating route require project-specific coordination.

Container and Heavy-Lift Gantry Cranes

RMG, RTG, shipbuilding and custom heavy-lift systems combine process-specific spreaders or lifting beams, higher working duty, coordinated drives and advanced control functions.

Published capacity and span ranges are not universal combinations. Long spans, high lifts, high wind exposure, severe duty and special attachments require structural and mechanism calculations before a model is confirmed.

Engineering and Manufacturing Scope

automated crane girder welding workstation at Henan Mine Crane — Controlled fabrication, dimensional inspection and documented mechanism testing connect the approved design to the finished crane.

A gantry crane is engineered as a coordinated structure rather than assembled from isolated components. Bridge stiffness, leg geometry, wheel base, trolley position, wind load, braking forces and rail tolerances influence wheel reactions and travel behavior. The electrical and control design must match the selected mechanisms, duty cycle and operating environment.

Manufacturing records can include material identification, welding procedures, welder qualifications, nondestructive examination where specified, bridge camber and span inspection, wheel-alignment records, gearbox and brake information, electrical diagrams, coating checks and factory functional tests. Required records and witness points are agreed before production.

Structural Engineering

Capacity, span, lift, duty, wind, trolley reactions, fatigue, deflection, transport splits and erection method define bridge, leg and end-carriage design.

Mechanism Selection

Hoist, trolley and gantry travel motors, brakes, gearboxes, wheels, drums, ropes and limits are selected for load spectrum, speed and operating hours.

Electrical Integration

Panels, VFDs, conductor or cable systems, pendant, radio, cabin or PLC controls are coordinated with voltage, enclosure, alarms and interlocks.

Quality Planning

Inspection stages, acceptance criteria, hold points, records and release documentation are linked to the contract specification and agreed standards.

Transport Engineering

Shipping dimensions, lifting points, packing protection, container or break-bulk strategy and assembly sequence are developed before dispatch.

Site Interface

Rail, foundation, pavement, power, access, erection equipment, test weights and local inspection responsibilities are defined in the scope schedule.

How to Evaluate Gantry Crane Suppliers

Supplier evaluation should compare technical compliance, manufacturing evidence, project control and lifecycle support on the same basis. The lowest initial price can create additional cost when structural interfaces, freight, site services or acceptance documents are omitted.

01 · Relevant Product Platform

Confirm that the proposed configuration is a proven family for the required capacity, span, duty and environment. A portable gantry and a process gantry require different engineering capability.

02 · Design Input Control

The quotation should state load, span, lift, working class, speeds, wind condition, power, attachment, control philosophy and structural assumptions.

03 · Verifiable Manufacturing

Request evidence for structural fabrication, welding, machining, assembly, electrical production, inspection and functional testing relevant to the proposed crane.

04 · Transparent Scope

Equipment, rails, foundations, electrification, freight, installation, commissioning, training and inspection must be listed as included, optional or excluded.

05 · Document Package

General arrangement, wheel loads, electrical diagrams, manuals, certificates, inspection records, packing lists and acceptance results require defined submission stages.

06 · Comparable Project Experience

A useful completed project shares meaningful technical conditions such as heavy capacity, long span, outdoor exposure, process duty or advanced control.

07 · Installation Method

Erection sequence, lifting equipment, site access, rail survey, alignment, temporary works and test-load arrangements should be established before shipment.

08 · Service and Parts

Commissioning response, remote support, recommended spares, wear components, troubleshooting information and maintenance training support long-term availability.

Gantry Crane Configurations Compared

Configuration is selected by load path, operating area and duty. The comparison below provides a commercial and technical starting point before project calculations are completed.

Configuration	Typical Application	Published Family Position	Principal Advantage	Critical Interface
Single-girder rail-mounted	Workshops, yards, maintenance and general production	1–32 t; spans 4–35 m across relevant families	Lower bridge mass and efficient electric-hoist package	Headroom, duty, ground rails and foundations
Double-girder rail-mounted	Heavy fabrication, precast, steel and high-duty handling	5–500 t; spans 8–40 m in the broad published family	Higher capacity, stiffness, hook height and trolley flexibility	Wheel loads, transport splits, erection and runway geometry
Semi-gantry	Building edge, mixed indoor/outdoor or partial runway support	Published single-girder family 1–32 t; spans 6–35 m	Uses one elevated runway while preserving floor coverage	Building reaction on one side and ground rail on the other
Truss gantry	Outdoor long-span yards, construction and precast work	5–100 t; spans 18–35 m in the published truss family	Reduced wind area and efficient outdoor bridge form	Fatigue details, corrosion protection and transport assembly
Rubber-tired gantry	Flexible yards and container or precast movement	35–50 t published container RTG family; custom industrial systems available	Travel route flexibility without fixed longitudinal rails	Pavement pressure, steering, stability and power system
Rail-mounted container gantry	Container stacking and terminal operations	35–50 t; spans 18–35 m in the published RMG family	High stacking productivity and automated control potential	Terminal layout, spreader, rail system and process integration
Shipbuilding or heavy-lift gantry	Block assembly, bridge construction and large-module handling	100–450 t published shipbuilding family; custom heavy-lift projects	Synchronized high-capacity handling over large working envelopes	Site-specific structure, controls, wind, erection and acceptance

Published ranges describe product platforms and do not confirm every capacity-span-duty combination. The approved technical schedule and general arrangement determine the contracted configuration.

Gantry Crane Supplier Qualification Checklist

A pre-award review should convert broad claims into project deliverables. The following checklist supports technical clarification, commercial comparison and factory assessment.

Review Area	Evidence to Request	Acceptance Question	Contract Deliverable
Company and project capability	Relevant product catalogue, organization, comparable installations and project team	Has the proposed team delivered a crane with comparable engineering demands?	Named contacts, responsibility matrix and project schedule
Design control	Design-input sheet, preliminary layout, wheel loads and technical deviations	Are all stated assumptions compatible with the site and process?	Approved technical specification and general arrangement
Structural fabrication	Material controls, welding procedures, welder records and inspection plan	Are critical welds, dimensions and tolerances controlled?	Material and fabrication inspection records
Mechanisms and electrical	Selected makes, data sheets, duty ratings, circuit concept and protection list	Do motors, brakes, gearboxes, ropes, controls and enclosures match the operating cycle?	Component schedule and electrical drawings
Factory acceptance	Test procedure, witness plan and calibrated inspection equipment	Which functions and records are verified before release?	Factory test and release package
Packing and logistics	Packing method, shipping splits, lifting points and preservation plan	Can the equipment reach the site without damage or unplanned rework?	Packing list, marks and handling instructions
Site completion	Erection method, commissioning procedure, test-load plan and training content	Are labor, tools, access, power and test weights assigned?	Site acceptance and handover records
Lifecycle support	Recommended spares, maintenance schedule and response arrangement	Can routine and critical components be identified and replaced efficiently?	Manuals, spare-parts list and service contacts

Technical Specification and Quotation Data

An accurate gantry crane quotation requires measurable operating data. The gross suspended load includes the payload, lifting beam, spreader, grab, magnet, slings and every component below the hook or trolley. Future load growth and exceptional handling conditions should be declared during the design stage.

Load and Attachment

Maximum and normal load, dimensions, center of gravity, lifting points, attachment mass, load temperature and any rotating or guided handling requirement.

Geometry and Coverage

Span between rail centers, lifting height, rail length, cantilevers, hook approaches, rail elevation, ground clearance and obstructions.

Operating Cycle

Lifts per hour, load spectrum, travel distances, shifts, annual hours, production peaks and consequence of downtime.

Motion Performance

Main and micro speeds, acceleration, positioning tolerance, anti-sway, synchronized lifting, steering or skew-control requirements.

Site Conditions

Indoor or outdoor location, wind, temperature, humidity, dust, corrosion, seismic basis, altitude, hazardous classification and drainage.

Power and Controls

Voltage, frequency, phase, available supply, cable route, pendant, radio, cabin, PLC, network and remote diagnostic requirements.

Civil and Rail Interface

Rail section, foundation or pavement data, allowable reactions, tolerances, end stops, storm anchors and travel-lane restrictions.

Delivery and Acceptance

Destination, Incoterm, packing, unloading, installation, inspection authority, test weights, training and required documentation language.

Manufacturing, Inspection and Quality Records

Inspection requirements should be proportional to crane duty and project risk. A standard industrial unit and a heavy-lift process crane require different witness plans, but both need traceability from approved specification to completed equipment. Deviations and concessions should be closed before dispatch.

The inspection and test plan identifies review, witness and hold points. Records are compiled into the final data book with approved drawings, component information, factory results, packing documentation and site acceptance records as contracted.

large truss gantry crane structure prepared for project delivery — Large crane structures require planned manufacturing splits, dimensional control, marked connections and an erection sequence aligned with transport limits.

Project Stage	Typical Control	Typical Record	Release Basis
Design approval	Input review, calculations, general arrangement, interfaces and technical deviations	Approved specification, drawing register and interface schedule	Engineering approval before fabrication release
Material and welding	Material identification, procedures, qualifications, weld preparation and specified examination	Material records, weld logs and examination reports	Inspection-plan acceptance
Dimensional inspection	Span, camber, diagonals, leg geometry, wheel alignment and connection fit-up	Dimensional report and assembly marks	Compliance with approved tolerances
Mechanism and electrical checks	Motor, brake, gearbox, rope, limit, panel, wiring and protection verification	Component data, settings and functional-test sheets	Approved component schedule and test procedure
Factory acceptance	No-load functions, controls, alarms, interlocks and document review within available setup	Factory acceptance and punch-list closure	Release authorization
Site acceptance	Rail survey, assembly, alignment, insulation, limits, no-load and specified load tests	Commissioning, load-test and handover reports	Signed site acceptance criteria

Export Packing, Shipping and Logistics

Export logistics should be engineered before fabrication is completed. Girder and leg shipping lengths, lifting points, container dimensions, port restrictions, inland route limits and site crane capacity influence structural splits and assembly joints. Protective packing must match open-deck, break-bulk, container or long-distance road transport exposure.

Shipping Split Plan

Bridge, legs, end carriages, platforms and rails are divided into transportable sections with identified mass, center of gravity and connection sequence.

Export Protection

Machined surfaces, electrical equipment, motors, ropes and loose components receive appropriate wrapping, sealing, bracing and corrosion protection.

Marking and Inventory

Package numbers, assembly marks, packing lists and photographs support customs clearance, unloading and controlled site inventory.

Freight Basis

Incoterm, departure point, destination, container or break-bulk basis, insurance and abnormal-load permits are stated in the commercial offer.

Unloading Requirements

Package weights, lift points, spreader needs, storage surface and weather protection are issued before arrival.

Site Preservation

Storage duration, periodic inspection, moisture control, coating repair and mechanism preservation are defined when erection is delayed.

Installation, Commissioning and Lifecycle Support

Site completion begins with rail or travel-path verification. Gauge, straightness, elevation, joint condition, end stops, foundation interfaces and electrical supply are checked before crane assembly. Erection proceeds under an approved method statement with appropriate lifting equipment, temporary stability and exclusion zones.

Pre-Installation Review

Confirm civil completion, rail survey, access, laydown area, lifting equipment, labor, power, permits and environmental conditions.

Mechanical Erection

Assemble bridge and legs, install wheel groups, platforms, hoist trolley, rails or cables, buffers, anchors and safety devices.

Electrical Commissioning

Verify supply, grounding, phase sequence, motor direction, brake settings, limits, overload protection, alarms and control logic.

Functional and Load Testing

Complete no-load checks, progressive functional tests and contract or statutory load testing with calibrated instruments and approved weights.

Operator and Maintenance Training

Cover controls, inspections, abnormal conditions, lockout, lubrication, brakes, ropes, wheels, rails and record keeping.

Parts and Service Planning

Define commissioning spares, operating spares, wear parts, critical components and the information required for accurate replacement.

Project Case: 700 t Gantry Crane for a Yangtze River Bridge Project

700 ton gantry crane for Yangtze River bridge steel tower construction — A 700 t project crane demonstrates the engineering, fabrication, synchronized control and site-integration capability required for exceptional heavy-lift work.

Henan Mine Crane supplied a 700 t gantry crane for the construction of a major Yangtze River bridge steel tower. The tower reaches approximately 350 m, while principal lifted components were reported in the 500–650 t range. The project required a custom heavy-lift system rather than a standard catalogue configuration.

The procurement significance extends beyond rated capacity. A project of this scale requires controlled structural design, transportable fabrication modules, coordinated lifting mechanisms, synchronized travel, defined wind limits, engineered foundations or rails, erection planning and a project-specific inspection and commissioning program.

Comparable heavy-lift enquiries should include component mass and geometry, lifting points, center of gravity, required travel path, assembly sequence, wind conditions, allowable ground reactions, synchronization tolerance and acceptance authority. These inputs establish the safe operating envelope and contract scope.

View Project Case →

Gantry Crane Price and Commercial Scope

Public market positions vary widely because portable gantries, equipment-only industrial cranes and installed systems represent different supply boundaries. The table supports preliminary budget classification; a binding price requires project dimensions, duty, destination and an agreed scope.

Budget Category	Indicative Public Market Position	Typical Basis	Principal Cost Variables
Portable fixed or adjustable gantry, 1–3 t	Approximately US$2,960–11,410 in current public retail listings	Steel or aluminum portable frame; product scope varies by listing	Span, adjustable height, material, casters, trolley, hoist and freight
Portable fixed or adjustable gantry, 5 t	Approximately US$10,070–13,754 in current public retail listings	Commercial 5 t steel or aluminum frame with differing dimensions	Height, span, material, trolley, hoist, accessories and delivery
5 t semi-gantry, 40 ft span	Approximately US$130,000 in a published North American project benchmark	Hoist, trolley and railway included in the stated benchmark	Building interface, civil work, local labor, permits and site access
Full engineered gantry	Approximately US$160,000–170,000 in a published North American benchmark	Two-leg structural system within the stated project basis	Capacity, span, lift, runway, electrification, installation and testing
Industrial rail-mounted gantry, 5–20 t	Project quotation	Single- or double-girder crane configured for the declared duty and site	Structure, hoist trolley, travel length, wind, rail system, freight and erection
Heavy-lift, process, container or automated gantry	Project quotation	Custom engineered crane and project services	Structure, mechanisms, automation, attachment, wind, logistics, erection and acceptance

Quotation normalization: capacity, span, lift, duty, speeds, hoist or trolley, bridge and legs, rails, electrification, controls, documentation, freight, installation, testing and taxes should be compared line by line. Equipment price and total installed cost are not interchangeable.

Indicative market positions were checked in September 2026 and are intended for preliminary capital planning. They are not fixed Henan Mine Crane quotations. Currency, steel cost, destination, specification and site conditions can change the final contract value.

Request for Quotation and Frequently Asked Questions

A complete enquiry should include gross suspended load, load dimensions, attachment, span, lift, travel length, cantilevers, working cycle, speeds, control method, indoor or outdoor environment, wind basis, rail or pavement information, power supply, destination, required Incoterm and site-service boundary.

Technical Data

Capacity, load spectrum, span, lift, duty, speeds, attachment, hook coverage, wind, temperature and required control functions.

Site Interface

Travel length, rails, foundations, pavement, power, obstructions, erection access, ground pressure and available site lifting equipment.

Compliance and Documentation

Destination requirements, inspection authority, document language, approval stages, witness points and acceptance testing.

Commercial Boundary

Freight term, unloading, installation, commissioning, training, test weights, local labor, taxes and requested spare parts.

How should gantry crane suppliers be compared?

Compare compliance with the same technical specification, included equipment, structural interfaces, controls, documents, freight, installation, acceptance testing and lifecycle support. Total installed scope provides a stronger comparison than headline price.

Which gantry crane type is suitable for general industrial service?

Single-girder rail-mounted cranes commonly suit moderate capacity and general duty. Double-girder systems support higher capacity, longer span, demanding duty, better hook height and specialized trolleys. Site and process data determine the final selection.

What information is required for an accurate price?

Rated and normal load, span, lift, travel length, duty, speeds, control, environment, rail or pavement data, power, destination and supply boundary establish the principal cost basis.

Does a gantry crane quotation include rails and foundations?

Rails, foundations, pavement work, electrical feed, freight, erection and test weights are included only when expressly listed. The offer should identify every included, optional and excluded item.

Can a gantry crane operate outdoors?

Outdoor cranes require declared operating and parked wind conditions, corrosion protection, drainage, environmental enclosures, storm anchors or rail clamps where applicable, and a safe operating procedure.

What documents should be supplied with the crane?

Typical documents include approved drawings, wheel loads, electrical diagrams, manuals, component schedules, inspection records, certificates, packing lists and factory or site acceptance results.

How is installation responsibility divided?

The contract assigns rail and civil readiness, unloading, erection equipment, labor, supervision, wiring, test weights, permits, statutory inspection and final handover. The installation method should be agreed before dispatch.

How long does a custom gantry crane project take?

Schedule depends on engineering approval, material procurement, capacity, span, control complexity, inspection points, shipping route and site readiness. A contract schedule should show drawing approval, manufacture, testing, dispatch and commissioning milestones.

Request a Gantry Crane Proposal

Submit the gross load, span, lifting height, travel length, duty, speed, attachment, operating environment, rail or pavement information, power supply, destination and required delivery boundary. Henan Mine Crane will prepare a configuration-based technical and commercial proposal.

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26 11 月, 2024

Gantry Crane Price and Cost Guide

Henan Mine Crane · Gantry Crane Budgeting and Project Specification

Gantry Crane Price and Cost Guide

Compare current gantry crane price ranges by capacity and configuration, then define the equipment, civil works, delivery and installation scope required for a technically valid quotation.

Henan Mine Crane engineers single-girder, double-girder, semi-gantry, truss and special heavy-lift systems for workshops, storage yards, precast plants, steel facilities, construction projects and ports. Final pricing follows the approved load, span, lift, duty, environment and supply boundary.

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A gantry crane price becomes comparable only after capacity, span, lift, duty and supply scope are aligned.

PRICE REVIEW

September 2026 Market Benchmarks

EQUIPMENT RANGE

Portable, Rail-Mounted & Heavy Lift

COST BOUNDARY

Crane, Rails, Freight, Erection & Tests

QUOTE BASIS

Load, Span, Lift, Duty & Environment

What Determines a Gantry Crane Price?

A gantry crane price can range from a few thousand US dollars for a small manual portable frame to a project-engineered budget for a large rail-mounted industrial crane. Capacity is important, but it is only one cost variable. Span, lifting height, runway length, duty, hoisting mechanism, cantilevers, outdoor protection, controls and destination compliance can change both equipment price and installed project cost.

Published online prices usually describe portable steel or aluminum frames. The hoist, trolley, electrification, freight and installation may be excluded. Industrial single- and double-girder cranes normally include powered long travel, a hoist or winch trolley, electrical panels and safety devices, but rails, foundations, cable supply, erection and statutory inspection still depend on the contract.

A reliable commercial comparison therefore begins with one technical data sheet and one responsibility matrix. Every bid should state equipment included, excluded site work, trade term, documentation, testing and commissioning. Henan Mine Crane prepares project pricing after confirming these boundaries rather than applying one price to every crane of the same tonnage.

Gantry Crane Types and Their Price Position

01 · Portable Gantry Crane

A fixed- or adjustable-height frame on casters or wheels for maintenance and workshop lifting. It has the lowest structural cost, but published prices often exclude the hoist and trolley. Capacity, span, height, wheel type and motorization determine the final package.

02 · Single-Girder Gantry Crane

An electric hoist travels below one main girder supported by two legs. It is generally the most economical powered rail-mounted choice for light and medium industrial duty where capacity, span and operating frequency remain within the approved design range.

03 · Double-Girder Gantry Crane

Two box girders support a rail-mounted hoist or winch trolley. The configuration carries higher capacity and duty and provides greater lifting height or hook approach, but adds structural steel, trolley machinery, wheel loads, shipping volume and erection work.

04 · Semi-Gantry Crane

One side travels on an elevated runway and the other on a ground rail. It can reduce the number of supporting legs and use existing building structure, but the elevated runway, building reactions and ground-side foundation must be verified before comparing total cost.

05 · Truss Gantry Crane

A lattice or truss girder can reduce self-weight and wind area for long-span outdoor service. Fabrication complexity, corrosion protection, bolted shipping sections and site assembly influence whether it is more economical than a box-girder alternative.

06 · Special and Heavy-Lift Gantry Crane

Shipbuilding, bridge construction, hydropower, precast, container and rubber-tyred systems use project-specific structures, attachments, drives and controls. Their price is developed from engineering scope and site interfaces, not a standard tonnage table.

Gantry Crane Price Ranges by Type and Capacity

The following September 2026 market bands support preliminary budgeting across portable and rail-mounted configurations. They are indicative equipment ranges rather than a fixed Henan Mine Crane offer. Final pricing requires confirmation of capacity, span, lifting height, duty, operating environment, controls, destination and supply boundary.

Configuration	Capacity	Indicative Equipment Price	Commonly Included	Important Exclusions or Variables
Portable steel or aluminum gantry	0.25–3 t	US$1,300–8,000	Frame, uprights, beam and wheels in basic retail configurations	Hoist, trolley, motorization, freight, assembly and proof testing may be separate
Portable industrial gantry	5 t	US$5,300–14,700+	Fixed or adjustable steel frame; configuration varies by span and height	Many listings exclude hoist and trolley; long spans and tall heights increase cost
Portable industrial gantry	10 t	US$15,600–40,000+	Heavy steel frame and industrial wheel arrangement	Hoist, powered travel, special casters, freight and installation vary materially
Single-girder rail-mounted gantry	5–10 t	US$15,000–30,000	Girder, legs, end carriages, electric hoist, travel drives and basic controls	Runway rails, foundations, site power, freight, erection and local acceptance
Semi-gantry crane	5–10 t	US$20,000–40,000	Bridge, one ground leg, end carriages, hoist and crane controls	Elevated runway, ground rail, building reinforcement and installation
Double-girder rail-mounted gantry	5–10 t	US$30,000–60,000	Double-girder structure, legs, trolley, travel drives and controls	Rail and foundation works, cantilevers, cabin, outdoor package and site services
Double-girder rail-mounted gantry	16–20 t	US$40,000–80,000	Industrial crane equipment for the stated preliminary capacity range	Span, lift, duty, trolley type, wind design, shipping sections and destination codes
Heavy-lift or process gantry	Above 20 t	Project quotation	Engineered structure, lifting machinery, controls and contracted safety package	Civil works, attachment, automation, logistics, erection, tests and project schedule

Price comparison rule: compare equipment-only bids with equipment-only bids and installed bids with installed bids. A portable frame without a hoist cannot be compared directly with a powered rail-mounted crane.

Match the Gantry Crane Budget to the Application

The lowest-priced structure is not always the lowest-cost solution. A portable crane may suit occasional maintenance inside a workshop, while a powered rail-mounted crane is more appropriate for repetitive yard handling. A semi-gantry arrangement can save floor space, but only when the existing building can accept the elevated runway reactions.

Outdoor operation adds wind, rain, temperature and corrosion requirements. Rail clamps, storm anchors, anemometers, weatherproof electrical equipment, protected motors and the specified coating system should be priced with the crane rather than added after manufacture. Coastal sites require a corrosion strategy based on the actual exposure.

Process attachments also affect price. A hook crane, grab crane, magnetic crane, precast beam crane and container crane may share a rated capacity while using different trolleys, power supplies, control logic and duty classifications.

truss gantry crane for long span outdoor lifting application — Structure, duty and environment should be selected before a preliminary budget is converted into a purchase specification.

Application	Starting Configuration	Principal Cost Drivers	Budget Risk to Control
Workshop maintenance	Portable or compact single-girder gantry	Capacity, adjustable height, casters, hoist, trolley and floor condition	Assuming the listed frame price includes lifting machinery
General outdoor material yard	Rail-mounted single-girder gantry	Span, runway length, cantilever, hoist duty, outdoor controls and wind protection	Omitting rails, foundations and power distribution from the budget
Heavy fabrication or steel yard	Double-girder gantry with hoist or winch trolley	Load spectrum, span, lift, duty, attachments, cabin and wheel loads	Selecting by tonnage without checking fatigue duty and ground reactions
Workshop edge or indoor-outdoor transfer	Semi-gantry crane	Existing building runway, one ground rail, lateral space and transfer route	Using existing structure without survey and reinforcement verification
Precast or bridge construction yard	Truss or double-girder engineering gantry	Precast member geometry, dual lifting points, span, wind, relocation and erection plan	Excluding lifting beams, foundations, dismantling or project moves
Port or container yard	RMG, RTG or application-specific container crane	Container pattern, stacking height, travel route, spreader, power and automation	Applying general-purpose gantry prices to container handling equipment

Technical Specification Required for an Accurate Price

The quotation should be developed from a measurable operating basis. Missing dimensions or duty data force suppliers to make different assumptions, producing prices that appear comparable but describe different cranes.

Specification Item	Information to Provide	Engineering Decision	Price Effect
Maximum gross load	Load plus beam, grab, magnet, spreader, hook and every suspended component	Rated capacity, hoist, trolley, structure, wheels and brakes	Higher gross load increases machinery and structural demand
Span and cantilevers	Distance between rail centers and working area required beyond each leg	Girder form, section size, leg geometry and transport split	Longer span and cantilevers add steel, fabrication and erection work
Lift and headroom	Rail level, lowest pickup, highest set-down and required clearance	Hoist or winch layout, rope capacity and overall crane height	Greater lift changes drum, rope, frame and shipping requirements
Runway length and travel route	Rail length, end approaches, curves or crossings and operating surface	Travel drive, cable supply, rail type, buffers and alignment tolerance	Long runways increase rails, electrification, civil work and installation
Duty and load spectrum	Lifts per hour, average load, full-load frequency, shifts and annual hours	Working class, fatigue design, motors, brakes and component life	High utilization can cost more than a larger occasional-use crane
Hoisting mechanism	Required speed, positioning, main or auxiliary hooks and attachment	Electric hoist, sitting trolley, open winch or process mechanism	Trolley architecture materially changes price and maintenance scope
Controls and automation	Pendant, radio, cabin, VFD, PLC, anti-sway and plant interfaces	Electrical architecture, sensors, communications and operator station	Automation and precision require additional hardware and validation
Outdoor environment	Wind data, temperature, rain, dust, corrosion, altitude and coastal exposure	Anchors, clamps, anemometer, enclosures, heating, cooling and coating	Site protection should be engineered into the original package
Rails and foundations	Soil or slab data, allowable loads, rail detail and civil boundary	Wheel arrangement, maximum reactions and foundation concept	Civil and rail work can be a major project cost outside crane supply
Codes and acceptance	Destination, governing standards, inspection body and witness requirements	Compliance matrix, documentation, FAT, load test and certification plan	Special documentation and third-party inspection affect price and schedule

Single-Girder Product-Family Range

Henan Mine Crane product data covers 1–32 t capacity, 4–35 m span and 4–12 m lift for the principal electric-hoist range. Final values follow the approved project.

Double-Girder Product-Family Range

MG double-girder product data covers 5–500 t capacity, 8–40 m span, 6–30 m lift and A3–A8 duty, subject to project-specific engineering.

Six Cost Drivers That Change the Crane Price

Capacity and Duty Are Separate

Rated load sizes the crane, while the load spectrum and operating frequency establish fatigue and thermal duty. A frequently cycled 10 t crane can require a more substantial mechanism than an occasional-use 20 t crane.

Span Changes More Than Steel Weight

Increasing span affects girder depth, stiffness, wheel loads, shipping sections, leg geometry and erection method. The working width and rail-center span should be defined separately.

Hoist or Winch Trolley Selection

Packaged electric hoists reduce initial cost for general duty. Open-winch trolleys support higher capacity, lift, duty, redundancy and process customization but require more engineering and maintenance access.

Outdoor and Wind Protection

Operational wind limits, storm anchoring, rail clamps, anemometers, weatherproof cabinets, heaters, cooling and coatings should match site conditions. These features affect both crane price and civil design.

Power and Control Architecture

Long-travel cable reels, conductor systems, festoons, diesel-electric or hybrid power, radio control, cabins, VFDs, PLCs and automation create different equipment and commissioning scopes.

Shipping and Site Assembly

Girder shipping splits, containerization, oversize transport, site cranes, welding, bolting, rail alignment and load-test weights influence the delivered and installed cost beyond factory equipment price.

semi gantry crane illustrating equipment and installed project cost — The crane price and the installed project cost are different commercial values.

Equipment Price, Landed Cost and Installed Cost

The equipment price covers only the items named in the supplier schedule. It may include the steel structure, hoist or trolley, travel mechanisms, electrical panels, pendant or radio control and crane-mounted electrification. It may exclude rails, foundations, power feed, attachment, packing, freight and site work.

Landed cost adds export packing, inland transport, ocean or road freight, insurance, import handling, duties and taxes under the agreed trade term. Large gantry girders can require split construction, open-top containers, flat racks, breakbulk transport or project cargo planning. Shipping design should be agreed before fabrication.

Installed cost adds civil works, rail installation, electrical supply, erection equipment, skilled labor, alignment, commissioning, load testing, statutory inspection and training. A complete budget should also identify spare parts, planned maintenance and future relocation or dismantling where applicable.

Documented Heavy-Lift Application

700 t Gantry Crane for a Yangtze River Bridge Project

Henan Mine Crane documented a 700 t engineering gantry crane for steel-tower construction at the Zhangjinggao Yangtze River Bridge. The project involved lifting and positioning main steel-tower sections in the 500–650 t class for a bridge tower approximately 350 m high.

This scale of crane cannot be budgeted from a standard price-per-ton formula. Component geometry, lifting sequence, span, lift, wind conditions, foundations, positioning requirements, transport sections, erection method and project schedule form one engineering basis.

The project illustrates why heavy-lift pricing includes structural analysis, lifting machinery, controls, manufacturing verification, logistics planning, site assembly and acceptance. The same commercial principle applies at smaller capacities whenever the crane is integrated with civil works or a production process.

View the 700 t bridge-project gantry crane →

Engineering Deliverables and Quality Records

The proposal should identify the documents and verification records supplied with the crane. These deliverables make technical comparison possible and support site acceptance.

Design Basis Package

Approved load schedule, general arrangement, span and lift, duty basis, wheel loads, foundation reactions, wind data, rail information, power demand and compliance matrix.

Structural and Mechanism Documents

Girder and leg arrangement, trolley or hoist data, reeving, drives, brakes, wheels, buffers, access provisions, electrical diagrams and control narrative.

Manufacturing Quality Records

Material traceability, welding procedures, welder qualifications, dimensional inspection, specified NDT, machining checks, assembly records and coating reports.

Testing and Handover Records

Factory functional tests, brake and limit checks, overload-device settings, site load-test plan, commissioning reports, manuals, spare-parts list and training documents.

Review Henan Mine Crane manufacturing and quality capabilities →

Shipping, Installation and Lifecycle Cost Planning

Packing and International Transport

Confirm girder shipping splits, container or breakbulk method, corrosion protection, lifting points, package list, inland route, port handling, insurance and destination unloading responsibilities.

Rails, Foundations and Power

Survey soil or slab capacity, establish rail tolerances and drainage, define grounding and power feed, and coordinate maximum wheel and horizontal reactions before civil construction.

Erection and Commissioning

Plan site cranes, assembly area, temporary supports, bolting or welding, rail alignment, electrical connection, no-load testing, rated-load testing, statutory inspection and operator training.

Operating and Maintenance Cost

Budget inspections, lubrication, ropes, brakes, wheels, electrical components, coatings, rail alignment and spare parts. Actual duty and outdoor exposure determine maintenance intervals.

Gantry Crane Quotation Levels and Supply Scope

A useful quotation states where supplier responsibility ends and buyer responsibility begins. The following levels should not be compared as if they describe the same purchase.

Quotation Level	Typical Included Scope	Items Commonly Outside the Price	Best Use
Portable frame only	Beam, uprights, braces and caster or wheel assemblies	Hoist, trolley, electrification, powered travel, freight and assembly	Initial workshop equipment comparison
Crane equipment package	Structure, legs, end carriages, hoist or trolley, drives, controls and crane-mounted electrification	Rails, foundations, incoming power, freight, erection and site acceptance	Factory-equipment purchasing with local site contractors
Delivered crane package	Crane equipment, contracted documentation, export packing and agreed freight scope	Customs, taxes, destination unloading, civil works, erection and testing unless listed	Landed-cost planning under a defined trade term
Installed project package	Crane, defined rails and electrification, erection supervision or installation, commissioning and acceptance support	Only items explicitly assigned to the buyer in the final responsibility matrix	Total-project comparison and management approval

A technically lower price can produce a higher final project cost when rails, foundations, power distribution, freight or acceptance services are omitted. Commercial evaluation should normalize every bid to the same supply boundary.

Crane Equipment

Structure, hoist or trolley, drives, wheels, controls, crane wiring and safety devices.

Site Infrastructure

Foundations, rails, drainage, power feed, grounding, access and temporary erection works.

Logistics

Packing, shipping sections, inland transport, ocean freight, insurance and destination handling.

Site Services

Erection, alignment, electrical connection, commissioning, load testing, inspection and training.

Information Required for a Gantry Crane Price Quote

Complete inquiry data allows the crane and site interfaces to be priced on one basis. Preliminary layouts are suitable when assumptions and open items are identified.

01 · Crane Type

State portable, single girder, double girder, semi-gantry, truss, rubber-tyred or special-process requirement.

02 · Load Data

Provide maximum gross load, typical load, attachment mass, dimensions, center of gravity and pickup points.

03 · Span and Cantilever

Confirm rail-center span, required working width and cantilever length on each side.

04 · Lift and Site Elevations

Provide rail level, lowest pickup, highest set-down, required lift and overhead restrictions.

05 · Runway and Foundations

Provide travel length, rail details, ground or slab data, allowable reactions and drainage conditions.

06 · Duty and Performance

List lifts per hour, load spectrum, shifts, annual hours, speeds, positioning and availability target.

07 · Power and Controls

Confirm voltage, frequency, cable supply, pendant, radio, cabin, VFD, PLC and automation needs.

08 · Outdoor Environment

State wind data, temperature, rain, dust, humidity, corrosion, altitude and coastal exposure.

09 · Codes and Acceptance

Identify destination, governing standards, inspection body, FAT, load test and documentation requirements.

10 · Commercial Scope

Confirm delivery location, trade term, packing, freight, rails, civil work, erection, commissioning and spares.

Gantry Crane Price FAQ

How much does a gantry crane cost?

Current public prices range from about US$1,300 for small basic portable frames to US$80,000 for preliminary 16–20 t double-girder equipment bands. Larger and process-specific cranes require project quotations.

Why do two gantry cranes with the same capacity have different prices?

Span, lift, duty, hoist or trolley type, cantilevers, runway length, controls, wind design, corrosion protection, standards and included services can differ even when rated capacity is identical.

Does a portable gantry crane price include the hoist?

Often it does not. Many retail prices cover only the frame, beam, uprights and wheels. The product schedule should confirm the hoist, trolley, electrification, end stops, freight and assembly.

What is the typical 5 ton gantry crane price?

Published 5 t portable frames are approximately US$5,300–14,700 or more. Preliminary 5 t powered industrial equipment bands are about US$15,000–25,000 for single girder and US$30,000–45,000 for double girder.

What is the typical 10 ton gantry crane price?

Published 10 t portable industrial cranes are approximately US$15,600–40,000 or more. Preliminary powered equipment bands are about US$18,000–30,000 for single girder and US$35,000–60,000 for double girder.

Is a single-girder gantry crane always cheaper?

It normally uses less structural steel and a simpler hoist arrangement, but suitability depends on capacity, span, lift and duty. A forced single-girder design can become inefficient when the application requires greater stiffness or hook height.

Does the quoted crane price include foundations and rails?

Only when explicitly listed. Foundation design, concrete, reinforcement, rail beams, rails, clips, grounding, drainage and alignment are frequently separate site scopes.

How much does shipping add to gantry crane cost?

Shipping depends on girder length, weight, containerization, port route, destination and trade term. Long or heavy sections may require flat-rack, open-top, breakbulk or project-cargo transport.

Can an existing concrete slab support a portable gantry crane?

The floor must be checked for wheel loads, slab capacity, flatness, joints and movement route. A portable crane does not automatically eliminate structural verification or operational restrictions.

What is the fastest way to obtain an accurate price?

Submit capacity, load details, span, lift, runway length, duty, power, controls, wind and environment data, site drawings, destination, standards and a clear supply-scope matrix.

Request a Gantry Crane Price Proposal

Submit the crane type, maximum gross load, span, lift, runway length, duty cycle, speeds, controls, site layout, wind and environmental data, destination standards, delivery location and required installation scope. Henan Mine Crane will prepare a project-specific technical and commercial proposal.

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25 11 月, 2024

Electric Gantry Crane for Industrial Material Handling

Henan Mine Crane · Electrified Gantry Lifting Systems

Electric Gantry Crane for Industrial Material Handling

Engineered electric gantry cranes combine powered hoisting, controlled load travel and a self-supporting gantry structure for workshops, fabrication yards, precast plants, warehouses and outdoor material-handling routes.

Single-girder, double-girder, semi-gantry and offset-leg configurations are developed around rated load, span, lifting height, runway length, operating duty, power supply, wind conditions and site interfaces. Each proposal defines the crane equipment, rail system, electrical boundary, documentation and commissioning scope.

Request an Electric Gantry Crane Quote
Compare Configurations

Electric-hoist and winch-trolley arrangements are selected from load, duty, span, lift and operating environment.

What Is an Electric Gantry Crane?

An electric gantry crane is a self-supporting or partly self-supporting lifting system in which the hoisting motion and one or more travel motions use electric drives. The bridge is carried by rigid or flexible legs instead of relying entirely on an overhead building runway. Full gantry cranes run on two ground rails; semi-gantry cranes use one ground rail and one elevated runway. Compact mobile units may travel on industrial wheels when the floor, route and operating restrictions permit.

Three motions normally define the handling cycle: vertical hoisting, cross travel along the bridge and long travel along the runway or floor route. Electric motors, brakes, reducers, limit devices and controls coordinate these motions. Electric power improves repeatability and productivity compared with manually moved frames, but it also requires a defined electrification method, protective devices, earthing, cable management and commissioning plan.

The term does not describe one standard crane. An electric hoist gantry crane supports economical general-duty handling, while an open-winch trolley serves higher capacity, longer lift, intensive duty or process requirements. Rail-mounted cranes provide controlled travel over a fixed route. Motorized mobile gantries serve shorter routes only after floor capacity, wheel loading, stability and movement controls have been verified. Selection begins with the load and work cycle rather than the motor rating alone.

Electric Gantry Crane Types

01 · Single-Girder Electric Hoist Gantry

One main girder carries an underslung electric wire-rope or chain hoist. The arrangement controls deadweight and equipment cost for general manufacturing, warehousing, assembly and maintenance duties.

02 · Double-Girder Electric Hoist Gantry

Two girders provide greater structural stability, improved lifting-height utilization and broader capacity potential while retaining the service simplicity of a packaged electric hoist or sitting trolley.

03 · Double-Girder Winch-Trolley Gantry

A top-running open-winch trolley supports higher load, longer lift, faster speeds, heavier duty, auxiliary hooks and redundant machinery arrangements required by demanding industrial processes.

04 · Electric Semi-Gantry Crane

One end carriage travels on an elevated building runway and the opposite end travels on a ground rail. The layout serves workshop edges, production bays and indoor-to-outdoor transfer routes.

05 · L-Type Electric Gantry Crane

An offset L-shaped leg improves side clearance for long materials and permits cantilever handling. Hook, grab or magnetic attachments can be integrated for the approved operating duty.

06 · Motorized Mobile Gantry Crane

Powered wheels support controlled relocation in maintenance or assembly areas. Capacity, travel surface, gradients, wheel loads, wind exposure and safe movement procedures limit the permissible application.

Compare Electric Gantry Crane Configurations

Configuration	Typical Application	Duty Position	Principal Advantage	Engineering Boundary
Single-girder electric hoist	General light- and medium-capacity handling	Low to moderate	Lower self-weight, compact mechanism and economical structure	Span, hook approach, headroom and duty must remain within the selected hoist system
Double-girder electric hoist	Medium-capacity production, yards and maintenance	Moderate	Stable bridge, improved lift geometry and accessible trolley arrangement	Hoist duty and wheel loads require confirmation at the operating cycle
Double-girder winch trolley	Heavy, high-lift or intensive industrial service	Moderate to high	Custom speeds, auxiliary hook, higher duty and machinery redundancy options	Higher engineering, structural, electrical and maintenance scope
Semi-gantry	Workshop edge and indoor-to-outdoor transfer	Low to high	Reduces one line of ground legs and preserves floor access	Building runway capacity, rail elevations and lateral forces require verification
L-type offset gantry	Long products, loading lanes and side transfer	Low to moderate	Open leg geometry and practical cantilever coverage	Offset reactions, load swing and transfer clearances affect structural design
Motorized mobile gantry	Maintenance cells and flexible short-route handling	Intermittent to moderate	Relocatable coverage without a permanent runway	Floor condition, slope, wheel traction, stability and outdoor wind restrict movement

Selection principle: packaged electric hoists control cost for general duty; open-winch trolleys support higher capacity, longer lift, intensive service, redundancy and process-specific control.

Match the Electric Gantry Crane to the Application

Application	Starting Configuration	Handled Material	Critical Selection Data
Workshop fabrication	Single-girder electric hoist gantry	Steel assemblies, machines and fixtures	Bay width, hook approach, floor route and production frequency
Outdoor material yard	Rail-mounted single- or double-girder gantry	Plate, sections, equipment and packaged materials	Wind, drainage, rail alignment, corrosion protection and storm parking
Precast concrete yard	Double-girder electric or winch-trolley gantry	Beams, slabs, moulds and reinforcement cages	Member geometry, lifting beam, synchronized points, duty and yard coverage
Warehouse or logistics area	Compact single-girder or semi-gantry crane	Palletized equipment, dies and maintenance loads	Aisle clearance, positioning, radio control and traffic separation
Steel fabrication line	Double-girder or L-type electric gantry	Long sections, pipes, coils and fabricated modules	Attachment, cantilever reach, side clearance and load-control method
Construction project	Project-specific electric gantry system	Bridge sections, tunnel components and heavy modules	Temporary foundations, relocation, erection sequence and project schedule

Application matching also defines the control philosophy. Occasional maintenance lifts may use pendant control, while production handling often benefits from radio control and variable-frequency drives. A cabin may be specified for long travel routes, process visibility or harsh environments. Automation, anti-sway, positioning and plant communication are developed only after the material flow and exclusion zones are documented.

Technical Selection and Specification Framework

A technically comparable quotation requires one operating basis for every supplier. Rated capacity must include the lifted item and all below-hook equipment. Span is measured between rail centers, while working width includes any required cantilever coverage. Lifting height must reflect the lowest pickup point, highest set-down point and available structural clearance.

Specification Item	Required Project Data	Resulting Engineering Decision
Maximum gross suspended load	Load, lifting beam, sling, grab, magnet, spreader and every suspended component	Capacity, hoist, trolley, girder, legs, wheels and brakes
Span and cantilever	Rail-center span plus required outreach beyond each leg	Girder section, leg geometry, deflection and shipping split
Lift and headroom	Rail level, lowest pickup, highest hook position and overhead clearance	Hoist geometry, rope capacity, trolley form and total crane height
Runway and travel route	Rail length, end approaches, crossings, slope, floor condition and obstacles	Long-travel drives, rails, buffers, cable system and alignment tolerance
Duty and load spectrum	Lifts per hour, average load, full-load frequency, shifts and annual operating hours	Working class, fatigue basis, motor rating, brake duty and component life
Speeds and positioning	Hoist, trolley and crane speeds plus required low-speed control	Motor power, VFD range, braking and positioning devices
Electrical supply	Voltage, frequency, phases, available fault level and plant connection point	Panels, protection, transformers, cable sizing and electrification
Environment	Indoor or outdoor, wind, temperature, rain, dust, humidity, altitude and corrosive exposure	Enclosures, heaters, cooling, coatings, anchors and weather protection
Codes and acceptance	Destination rules, governing crane standard and inspection authority	Design documents, compliance schedule, tests and certification boundary

Double-Girder Electric-Hoist Product Family

Henan Mine Crane product data covers 3–50 t capacity, 7.5–35 m span, 4–30 m lifting height and A3–A5 working class. Final limits depend on the approved configuration and project standard.

Single-Girder Semi-Gantry Product Family

Product data covers 1–32 t capacity, 6–35 m span, 4–20 m lifting height and A3–A5 working class. The elevated runway and ground rail form part of the interface review.

L-Type Electric-Hoist Product Family

Product data covers 1–32 t capacity, 6–35 m span, 4–20 m lifting height and A3–A5 working class, with cantilever and attachment options evaluated for the operating case.

Safety, Controls and Electrical Protection

Safety functions are selected from the risk assessment, operating method, crane duty and governing rules. The final design should distinguish normal control, protective limiting, emergency stopping and storm security. A device list alone does not replace calculation, validation, commissioning or operator procedures.

Load and Hoist Protection

Overload limiting, upper and lower travel limits, brake monitoring where required, rope guidance, hook safety latch and controlled low-speed positioning protect the vertical lifting motion.

Travel Protection

End limits, buffers, audible and visual warnings, emergency stops, travel brakes and anti-collision functions are selected for route length, traffic and multiple-crane operation.

Variable-Frequency Control

VFD control provides progressive acceleration, reduced load swing, controlled approach and lower mechanical shock. Speed ranges are matched to motor cooling and process demand.

Outdoor Wind Security

Anemometers, operational wind limits, rail clamps, storm anchors, parking positions and site procedures control wind risk for rail-mounted outdoor cranes.

Electrical Protection

Isolation, short-circuit and overload protection, phase monitoring, earthing, enclosure selection and cable management are coordinated with the plant supply and environment.

Skew and Position Control

Long spans, high travel speeds or uneven wheel loading may require encoder feedback, independent-drive coordination, anti-skew logic or position supervision.

Structure, Headroom and Electrification

Box girders provide torsional stiffness and controlled deflection for industrial rail-mounted cranes. A single-girder bridge reduces self-weight and wheel reactions, while a double-girder bridge supports top-running trolley arrangements, improved hook height and heavier service. One leg may be rigid and the opposite leg flexible on longer spans to accommodate thermal movement and rail tolerances.

Headroom is governed by the relationship between rail level, bridge depth, trolley or hoist position, hook approach and the highest required load position. Raising the overall frame is not always the most economical solution because leg height, wind moment, stability, shipping and erection requirements also increase. A section drawing should confirm vertical and side clearances before fabrication.

Common electrical feeds include cable reels, festoon systems, conductor bars and project-specific trailing-cable arrangements. The selected method follows runway length, travel speed, outdoor exposure, maintenance access and plant connection point. Standard product families can be configured for 380 V, 50 Hz or project supplies within 220–660 V and 50/60 Hz, subject to electrical review.

single girder electric hoist gantry crane structural arrangement — Girder geometry, hoist position, leg form and electrification are coordinated with the required working envelope.

Project Case: 700 t Gantry Crane for Bridge Construction

Documented Heavy-Lift Application

Henan Mine Crane supplied a 700 t project-specific gantry crane for construction work associated with the Zhangjiagang Yangtze River Bridge. The system handled large steel tower sections, placing the lifting operation far beyond the duty of a standard packaged electric-hoist gantry crane.

The case demonstrates the engineering sequence required when load geometry, lifting points, construction stages and site boundaries control the crane concept. Structural arrangement, lifting machinery, electric drives, travel coordination, foundations, erection method and acceptance planning must be treated as one system. Rated tonnage alone cannot define a heavy-lift gantry.

The same discipline applies at smaller capacities. A reliable electric gantry crane proposal should identify the suspended load, work cycle, coverage, duty, wind basis, rail interface, power feed, control method and testing boundary before price and delivery are fixed. The 700 t installation represents a specialized project application and is not a standard-range price example.

700 tonne gantry crane for bridge steel tower construction — Large bridge components require integrated structural, mechanical, electrical and site-interface engineering.

Engineering Deliverables and Quality Records

robot welding workstation for gantry crane box girder fabrication — Controlled fabrication and traceable inspection records support the approved crane design and acceptance plan.

A commercial proposal should identify the design basis and the documents delivered with the equipment. Typical engineering outputs include the general arrangement, wheel loads, maximum rail reactions, foundation interface, power demand, motor list, single-line diagram, control description and shipping split. Final documentation follows the contract, destination rules and acceptance authority.

Manufacturing control normally covers material identification, welding procedures, dimensional inspection, machining, assembly, coating preparation and electrical-panel verification. Non-destructive examination, third-party witness points and material certificates are included when specified in the inspection and test plan. Factory testing should record hoist, trolley and crane motions, limits, brakes, controls and protective functions available before shipment.

Procurement review should confirm drawing approval stages, deviation handling, document language, spare-parts list, test records and release criteria. This evidence establishes traceability between the approved specification and the delivered crane and prevents essential documentation from becoming an undefined post-order item.

Installation, Commissioning and Lifecycle Planning

Site preparation begins before shipment. Ground rails require verified foundations, level and gauge tolerances, drainage, end stops and an agreed installation datum. Semi-gantry cranes also require confirmation of elevated-runway alignment and building reactions. Mobile cranes require a floor survey covering capacity, flatness, joints, gradients, obstructions and the complete travel route.

Before Delivery

Approve drawings, rail details, wheel loads, electrical connection, access route, lifting plan, temporary works and storage protection. Confirm whether girders arrive as complete units or shipping sections.

Erection and Alignment

Assemble the structure under an approved lifting method, align rails and end carriages, verify diagonal dimensions, set buffers and anchors, route cables and complete electrical termination.

Commissioning and Acceptance

Check insulation, earthing, phase sequence, limits, brakes, controls, warning devices and no-load motions before functional and load testing under the governing acceptance plan.

Operating Handover

Provide operating instructions, maintenance schedules, lubrication points, electrical drawings, parts information and training for operators and maintenance personnel.

Planned Maintenance

Inspect ropes or chains, hooks, brakes, wheels, rails, fasteners, structure, electrification and protective devices at intervals based on duty, environment and governing requirements.

Lifecycle Provision

Define critical spares, consumables, remote technical support, inspection access and future relocation requirements during procurement rather than after commissioning.

Electric Gantry Crane Price and Supply Scope

Electric gantry crane prices vary because the same keyword covers compact mobile frames, rail-mounted electric-hoist cranes and custom heavy-lift systems. The following September 2026 market bands support preliminary budgeting only. They are not fixed Henan Mine Crane offers. Currency, steel content, duty, destination, trade term and installation boundary can move a project outside these ranges.

Configuration	Capacity Position	Indicative Budget	Typical Equipment Scope	Common Variables or Exclusions
Compact mobile electric gantry	0.5–3 t	US$3,000–15,000	Frame, electric hoist and basic trolley or powered movement as specified	Freight, site assembly, floor verification and acceptance testing may be separate
Single-girder rail-mounted electric hoist gantry	3–10 t	US$15,000–40,000	Girder, legs, end carriages, electric hoist, drives and basic controls	Rails, foundations, plant power, freight, erection and local inspection
Double-girder electric hoist or semi-gantry	5–20 t	US$30,000–80,000	Engineered structure, electric lifting machinery, travel drives and controls	Runway works, cantilevers, outdoor package, delivery and site services
Installed engineered gantry benchmark	5 t class	US$130,000–170,000	North American benchmark for semi- or full-gantry systems with substantial local project scope	Regional labor, civil work, access, taxes and acceptance terms vary by location
Heavy-duty, high-lift or process gantry	Above 20 t or intensive duty	Project quotation	Engineered machinery, controls and contracted safety package	Attachment, civil work, logistics, erection, load testing and automation depend on the project

Commercial comparison rule: equipment-only, landed and installed prices are different values. Every quotation should identify the hoist, trolley, rails, electrification, packing, freight, civil work, erection, commissioning, load test and statutory acceptance boundary.

Information Required for an Electric Gantry Crane Quote

A complete request for quotation reduces technical assumptions and shortens commercial review. Drawings are particularly valuable when building columns, production equipment, traffic lanes, storage areas or outdoor obstacles constrain the crane envelope.

Load and Handling Task

Maximum gross suspended load, normal load, dimensions, center of gravity, lifting points, attachment, pick location, set-down location and required positioning accuracy.

Crane Geometry

Rail-center span, lifting height, rail elevation, runway length, cantilever reach, end approaches, headroom, side clearances and any future expansion.

Operating Duty

Lifts per hour, average load, full-load frequency, travel distance, shifts per day, annual hours, target speeds and expected service life.

Site and Environment

Indoor or outdoor location, temperature, wind, rain, humidity, dust, corrosive exposure, altitude, floor or soil data and available installation access.

Electrical and Controls

Voltage, frequency, phases, plant connection point, pendant, radio or cabin control, VFD requirements, plant interfaces and automation functions.

Commercial Boundary

Delivery destination, trade term, governing standard, drawing and test requirements, inspection authority, installation scope, load-test responsibility and required delivery date.

Electric Gantry Crane FAQ

What is the difference between an electric gantry crane and a motorized gantry crane?

Electric gantry crane is the broader term and may describe powered hoisting, powered trolley travel and powered long travel. Motorized gantry crane usually emphasizes powered relocation or long travel, including mobile or rail-mounted arrangements.

Is an electric gantry crane suitable for outdoor operation?

Yes, when wind basis, storm parking, rail clamps or anchors, drainage, corrosion protection, enclosure ratings, cable system and temperature limits are engineered for the site. Standard indoor electrical equipment should not be assumed suitable outdoors.

When is a double-girder configuration required?

Double girders are considered when capacity, span, lifting height, hook approach, duty, trolley arrangement or attachment exceeds the practical range of a single-girder electric-hoist system. Final selection follows calculation and lifecycle requirements.

Can an electric gantry crane operate without ground rails?

A mobile unit can operate on suitable wheels over an approved surface, but capacity, floor loading, slope, traction, stability, travel speed and wind exposure impose limits. Industrial repetitive travel normally favors a properly aligned rail system.

Which control method is available?

Pendant, radio remote and operator cabin controls are available. Variable-frequency drives, PLC functions, anti-sway, anti-collision and position supervision can be added when the handling process and risk assessment require them.

How is the required electrical power calculated?

Power demand follows hoist, trolley and crane motor ratings, simultaneous-motion assumptions, duty, acceleration, auxiliary loads and starting method. The proposal should state connected load, supply data and the crane-to-plant connection boundary.

What information has the greatest effect on price?

Capacity, span, lift, duty, hoist or winch-trolley type, runway length, outdoor package, control complexity, rails, foundations, shipping dimensions and installation scope create the largest differences.

How long does manufacture and commissioning take?

Schedule depends on engineering complexity, drawing approval, material procurement, fabrication, inspection, shipping route, site readiness and acceptance requirements. A committed date should follow confirmation of the final technical and commercial scope.

Request an Electric Gantry Crane Proposal

Submit the maximum gross load, span, lifting height, runway length, duty cycle, operating environment, power supply, control method, site layout, destination and required supply boundary. Henan Mine Crane will prepare a project-specific technical and commercial proposal.

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22 11 月, 2024

Double Girder Overhead Crane for Heavy-Duty Lifting

Henan Mine Crane · Heavy-Duty Bridge Crane Systems

Double Girder Overhead Crane for Heavy-Duty Lifting

Top-running double girder bridge cranes configured for higher capacities, longer spans, demanding duty cycles, improved hook height and process-specific load handling.

Henan Mine Crane supplies electric-hoist, open-winch, double-trolley and special-purpose double girder overhead cranes. Each proposal coordinates the bridge, trolley, runway reactions, working class, controls, safety functions, electrical supply, documentation and site boundary.

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A double girder bridge supports an electric hoist or top-running trolley across two load-bearing girders for stable full-bay lifting coverage.

STANDARD PRODUCT FAMILY

3–32 t or Engineered

STANDARD SPAN RANGE

Up to 31.5 m

STANDARD WORKING CLASS

A3–A6

CONFIGURATION BASIS

Load, Span, Duty & Process

What Is a Double Girder Overhead Crane?

A double girder overhead crane uses two parallel bridge girders carried by end trucks that travel along elevated runways. A trolley or electric hoist travels across the bridge, creating three powered motions: vertical lifting, cross travel and long travel. The same equipment family is also described as a double girder bridge crane, double girder EOT crane or double girder overhead travelling crane.

The two-girder structure provides a stable platform for higher loads, longer spans, demanding operating cycles and larger trolley mechanisms. A top-running trolley can move above or between the girders, which often improves the highest hook position compared with an underslung hoist arrangement. Walkways, maintenance platforms, operator cabins, service hoists and process equipment can also be integrated when the approved design requires them.

Double girder construction is not automatically required at every capacity. A single-girder crane can remain more economical where load, span, duty and headroom are moderate. Double girder selection becomes commercially justified when the required capacity, bridge stiffness, lifting height, trolley arrangement, service access or process function cannot be achieved efficiently with a lighter configuration.

The crane and its runway operate as one structural system. Bridge self-weight, trolley position, lifted load, acceleration, braking, skewing and impact generate vertical, lateral and longitudinal forces. Final wheel loads and support reactions must be coordinated with runway beams, columns, brackets and foundations before fabrication.

Double Girder Overhead Crane Configurations

01 · Electric-Hoist Double Girder Crane

A compact electric wire-rope hoist travels on a trolley arrangement supported by two girders. The configuration suits general industrial handling where moderate capacity, controlled cost and relatively simple maintenance have priority.

02 · Open-Winch Double Girder Crane

A purpose-designed trolley carries separate drum, motor, gearbox, brakes, sheaves and controls. This architecture supports higher capacity, longer lift, demanding duty, redundancy and process-specific reeving.

03 · Double-Trolley Overhead Crane

Two independently controlled trolleys provide separated lifting points for long loads, load turning, synchronized lifting or multiple production tasks. The control philosophy defines independent, coordinated and restricted operating modes.

04 · Low-Headroom Double Girder Crane

An optimized trolley and bridge arrangement maximizes upper hook elevation where roof clearance is limited. Girder depth, trolley envelope, walkway access and runway level require coordinated review.

05 · Process Double Girder Crane

Grab, magnet, clamp, rotating beam, C-hook, ladle beam or other attachments convert the crane into a process machine. Structure, mechanisms, controls and safety provisions are selected around the handled material.

06 · Automated Double Girder Crane

Position feedback, PLC control, anti-sway, collision management and plant interfaces support repeatable semi-automatic or unmanned cycles. Manual recovery and maintenance modes remain part of the control design.

A packaged electric hoist and an open-winch trolley are not interchangeable price alternatives. The open-winch platform is selected when reeving, braking, duty, redundancy, speed range, maintenance access or process risk exceeds the capability of a standard packaged hoist.

A project configuration should identify the trolley type, number of hooks, reeving, working class, motion speeds, control mode and service access before commercial comparison.

double girder electric hoist overhead crane by Henan Mine Crane — Electric-hoist double girder cranes provide a practical bridge between general workshop service and larger open-winch systems.

Selection Considerations

A reliable specification starts with the lifting process and building section, not with a catalogue model. The following inputs establish the technical and commercial basis for a double girder overhead crane proposal.

01 · Gross Suspended Load

Record maximum payload, normal payload, lifting beam, hook block, slings, clamps, magnets and every component carried below the trolley. Rated capacity follows the maximum approved suspended load.

02 · Span and Travel Coverage

State runway rail-center span, bay travel length, pickup and placement zones, side approach, end approach and any maintenance or transfer areas.

03 · Lift and Headroom

Define lowest pickup level, highest hook position, rail elevation, roof obstruction, load height, rigging depth and any extraction distance above machinery.

04 · Duty and Load Spectrum

Provide lifts per hour, shifts, annual operating hours, travel distances, average load and frequency of lifts near rated capacity. Working class follows actual service.

05 · Runway and Building

Confirm rail type, runway beams, column spacing, brackets, foundations, allowable reactions and existing structural information. Crane capacity alone cannot validate the runway.

06 · Motion and Positioning

Specify lifting, trolley and bridge speeds, low-speed range, stopping behavior, positioning tolerance, variable-frequency control and anti-sway requirements.

07 · Load Handling Function

Identify hook, grab, magnet, clamp, rotating beam, ladle beam or another attachment together with load dimensions, center of gravity and pickup method.

08 · Environment and Acceptance

Define temperature, dust, corrosion, hazardous classification, indoor or outdoor service, governing requirements, inspection authority and commissioning boundary.

Commercial control: rated capacity, span and lift are insufficient without working class, runway data, trolley architecture, attachment details and a written supply boundary.

Double Girder Compared with Other Overhead Crane Configurations

Configuration	Structural Arrangement	Typical Duty	Capacity Position	Primary Decision Point
Double girder with electric hoist	Two bridge girders; packaged wire-rope hoist	General industrial loads requiring stronger bridge stiffness or improved hook height	Moderate to high within the approved hoist range	Hoist duty, trolley arrangement, wheel loads and maintenance clearance
Double girder with open-winch trolley	Two girders; purpose-designed trolley and reeving	Heavy loads, long lift, high duty and process handling	High to very high project-specific capacity	Reeving, brakes, redundancy, access, heat load and control architecture
Single girder overhead crane	One bridge girder; normally underslung hoist	Routine workshop, assembly, maintenance and warehouse handling	Light to moderate project range	Lower self-weight and cost when capacity, span, duty and headroom permit
Double-trolley overhead crane	Two trolley or hoist units on one bridge	Long loads, rotation, synchronized lifting and separated pick points	Project-specific combined and individual loads	Load sharing, synchronization, collision zones and allowable combined operation
Underhung double girder crane	Bridge suspended below multiple runway supports	Large clear-floor buildings, hangars and special assembly areas	Project-specific	Roof reactions, support alignment, load distribution and suspended connections
Double girder gantry crane	Two girders carried by legs running on ground rails	Outdoor yards or facilities without an elevated runway structure	Moderate to very high project range	Wind, rail foundations, skew control, storm protection and clear travel path

Technical Specification Framework

The published general electric-hoist family provides a preliminary selection envelope. The approved technical proposal controls final values, and open-winch or special-purpose cranes are engineered beyond the standard family when required.

Parameter	Preliminary Range or Option	Engineering Basis	Quotation Requirement
Rated capacity	3–32 t for the published general electric-hoist family; engineered capacities available	Gross suspended load including all below-hook equipment	State main and auxiliary hook capacities separately
Span	Up to 31.5 m for the published general family	Runway rail centerline to centerline	Confirm actual building bay and end approaches
Lifting height	3–10 m for the published general family; project-specific lifts available	Lowest pickup to highest required hook elevation	Include load and rigging depth
Working class	A3–A6 for the published general family	Load spectrum, starts, travel and annual service	Mechanism classes may differ from whole-crane class
Hoisting mechanism	Electric wire-rope hoist or engineered open-winch trolley	Capacity, duty, lift, speed, redundancy and environment	Define main, auxiliary and maintenance hooks
Control mode	Pendant, radio remote or operator cabin	Visibility, travel distance, process risk and site practice	Multiple modes require authority and transfer logic
Power supply	Three-phase 380 V, 50 Hz baseline; project supply coordinated separately	Country grid, voltage tolerance, frequency and earthing	Transformer or conversion scope stated in the quotation
Runway interface	Top-running rails and building-supported or freestanding runway	Wheel loads, rail, beam, columns, brackets and foundations	Runway scope and structural approval separated commercially

Special cranes for molten metal, hazardous areas, magnetic loads, bulk handling or automated production require a dedicated parameter sheet. General product-family values must not be transferred to a process crane without review.

Hoisting, Travel and Control System

Mechanism architecture determines operating performance, maintenance workload and lifecycle risk. Every motion should be selected from the declared load spectrum and production cycle.

Hoist or Open-Winch Trolley

Packaged hoists control cost and simplify general service. Open-winch trolleys provide configurable drums, reeving, brakes, speeds and redundancy for heavy or high-duty operation.

Main and Auxiliary Hoists

An auxiliary hook supports faster handling of lighter loads, maintenance work and load orientation. Combined-load restrictions and hook separation must be documented.

Variable-Frequency Drives

Controlled acceleration, deceleration and low-speed operation reduce load swing and mechanical shock. Drive settings follow motor, brake, gearbox and process requirements.

Brakes and Holding Functions

Service and holding brakes are selected around load consequence, duty and applicable requirements. Monitoring or redundant arrangements are added where the process demands them.

Travel and Skew Control

Matched end-carriage drives, wheel geometry, rail alignment and optional feedback control support stable bridge travel. Mechanical alignment remains essential even with electronic correction.

Positioning and Anti-Sway

Encoders, laser positioning, zone control and anti-sway functions support repeatable placement. Required accuracy and fallback behavior must be defined before control design.

Operator Interface

Pendant, radio and cabin controls are selected around visibility, travel distance, heat, dust and process risk. Alarms, indicators and authorization levels form part of the interface.

Safety and Compliance

Overload protection, limits, emergency stop, buffers, end stops, travel warning and electrical protection form the base system. Additional functions follow the hazard assessment and governing standard.

Top-running multiple-girder cranes with top-running trolley hoists fall within the scope of ASME B30.2 where that standard governs the project. EN, ISO, FEM, national regulations or owner specifications may also apply. The contract should identify the governing edition, certification boundary, inspection authority and acceptance procedure.

Applications and Working Conditions

Industry	Typical Load	Recommended Direction	Operating Objective	Critical Project Input
Heavy manufacturing and fabrication	Machines, weldments, dies, fixtures and large assemblies	Electric-hoist or open-winch double girder crane	Stable full-bay lifting and controlled positioning	Maximum load, assembly sequence, duty and hook approach
Steel mill and foundry	Ladles, slabs, coils, billets, rolls, scrap and maintenance equipment	Process double girder crane with dedicated attachment	High duty, heat resistance and process-specific safety	Material temperature, attachment, redundancy and operating class
Power and energy equipment	Generators, turbines, transformers, nacelles and hubs	Open-winch or double-trolley double girder crane	Heavy component assembly and maintenance with precise movement	Load geometry, lifting points, synchronized motion and maintenance lift
Paper and process plant	Rolls, drums, motors, pumps and production equipment	Electric-hoist or multi-trolley double girder crane	Wide coverage in humid, dusty or corrosive service	Environment, trolley count, maintenance access and protection level
Bulk material handling	Ore, coal, biomass, waste, clinker and slag	Grab double girder crane	Repeated loading, unloading and stockpile transfer	Bulk density, grab volume, fill factor, cycle target and hopper geometry
Warehouse and automated storage	Coils, dies, long products, pallets and production stock	Automated or semi-automated double girder crane	Repeatable inventory movement and integration with plant controls	Storage map, throughput, positioning, traffic zones and recovery mode

Hazardous areas, molten metal, outdoor exposure, high temperature, coastal corrosion, clean production and seismic conditions require project-specific engineering. A standard workshop crane should not be reclassified by changing only the motor enclosure or surface coating.

Project Case: 43-Crane Offshore Wind Manufacturing Program

Henan Mine Crane double girder overhead cranes for offshore wind equipment manufacturing — The first project phase placed 43 double girder cranes into operation for heavy offshore wind component manufacturing and assembly.

A large offshore wind manufacturing program required coordinated handling of nacelles, hubs, blades and related components. The first phase included 43 double girder cranes installed and placed into operation. The equipment program combined high-capacity lifting, multiple hooks, controlled low-speed motion and lifecycle monitoring.

The flagship configuration was rated 500+250/32 t and used two trolleys for individual or coordinated operation. Project records specify multi-hook synchronization error within 2 mm and electronic anti-sway control limiting swing angle to within ±0.5°. Automatic speed adjustment matched travel behavior to load condition.

The engineering value lies in system coordination rather than capacity alone. Load geometry, lifting points, trolley separation, bridge stiffness, synchronized motion, runway reactions, operator visibility and process interlocks were treated as one handling system. The case demonstrates the scalability of double girder architecture from standard electric-hoist cranes to major engineered lifting equipment.

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PROJECT PHASE

43 Cranes

FLAGSHIP CONFIGURATION

500+250/32 t

SYNCHRONIZATION

≤ 2 mm

ANTI-SWAY LIMIT

≤ ±0.5°

Engineering, Manufacturing and Quality Documentation

A double girder overhead crane package should connect approved design inputs to structural fabrication, mechanism selection, electrical integration, inspection and final acceptance. Documentation requirements should be agreed before manufacturing release.

automated double girder crane beam welding workstation at Henan Mine Crane — Controlled girder fabrication, dimensional inspection, mechanism testing and documented acceptance support reliable project delivery.

Design Package

General arrangement, hook approaches, wheel loads, runway reactions, deflection basis, mechanism duty, electrical demand and control narrative.

Structural Records

Material identification, welding procedures, welder qualifications, dimensional reports and specified nondestructive examination.

Mechanism Data

Drum, rope, sheave, hook, motor, gearbox, brake, wheel, bearing and lubrication data matched to the declared duty.

Electrical Documents

Single-line diagram, schematics, drive settings, protection coordination, conductor details and interface schedule.

Inspection and Tests

Inspection plan, witness points, dimensions, brakes, limits, alarms, interlocks, no-load testing and contracted load testing.

Handover Package

Final drawings, certificates, test records, manuals, spare-parts list, maintenance schedule and configured parameters.

Installation, Commissioning and Lifecycle Planning

Runway Survey

Verify rail span, elevation, straightness, joint condition, end stops, buffers, conductor route and structural information before final bridge release.

Delivery and Assembly Plan

Define shipping splits, unloading equipment, assembly area, mobile-crane access, roof clearance, work-at-height controls and production shutdown.

Bridge and Trolley Installation

Assemble girders and end trucks to approved tolerances, install the trolley, align drives and confirm clearances before powered travel.

Electrification and Controls

Install conductors, festoons, isolators, grounding, pendant or radio stations, cabin equipment, sensors and plant interfaces.

Functional Commissioning

Verify motor direction, drives, brakes, upper and lower limits, travel limits, buffers, alarms, emergency stop and interlocks without load.

Load and Site Acceptance

Complete required proof, rated-load and operational tests under an approved procedure with calibrated instruments and documented results.

Operator and Maintenance Handover

Transfer operating limits, inspection points, lubrication schedule, troubleshooting logic, spare parts and emergency procedures.

Lifecycle Service Plan

Base inspection and maintenance intervals on actual duty, environment and load history rather than calendar time alone.

Double Girder Overhead Crane Price and Project Cost

Double girder overhead crane price depends on capacity, span, lifting height, working class, trolley type, motion speeds, control system, runway scope, installation country and acceptance requirements. Current North American installed-market examples provide budget context only and are not fixed Henan Mine Crane prices.

Budget Item	Indicative Market Position	Typical Scope	Main Cost Drivers	Commercial Control
5 t double girder installed benchmark	Around US$60,000	General double girder bridge under the published regional conditions	Span, lift, trolley type, runway, controls, labor and access	Confirm runway, freight, testing and structural work
10 t double girder installed benchmark	Around US$100,000	General double girder bridge under the published regional conditions	Duty, speed, runway, electrical scope, installation and region	Not a fixed international supply price
General electric-hoist double girder crane	Project quotation	Bridge, end trucks, hoist trolley, electrification and documents	Capacity, span, lift, duty, headroom, voltage and destination	Separate equipment supply from site services
Open-winch heavy-duty double girder crane	Project quotation	Engineered trolley, reeving, brakes, access platforms and controls	Load spectrum, mechanisms, redundancy, speeds and process risk	Compare the complete technical scope
Runway and support structure	Separate project item	Rails, runway beams, brackets, columns, bracing and foundations	Wheel loads, travel length, column spacing and building capacity	State design, supply and installation responsibility
International delivery and site services	Separate project item	Packing, freight, erection, commissioning, load test and training	Shipping dimensions, destination, local labor, access and test weights	State trade term, taxes, permits and exclusions

Price normalization: compare bridge structure, trolley, hoisting mechanism, runway steel, electrification, controls, documentation, packing, freight, erection, commissioning, load testing, training, spare parts and exclusions as separate line items.

Information Required for a Double Girder Overhead Crane Quote

A technically comparable quotation requires operating, load, building and commercial information together. Dimensioned plans, runway drawings, load sketches and site photographs should accompany the following data.

Load Data

Maximum and normal mass, dimensions, center of gravity, lifting points, rigging, attachment weight and any future load allowance.

Crane Geometry

Runway rail-center span, travel length, rail elevation, required lift, hook approaches, building section and overhead obstructions.

Duty and Throughput

Lifts per hour, shifts, annual hours, load spectrum, full-load frequency, travel distance and production consequence.

Runway and Building

Rail profile, runway beams, column spacing, brackets, allowable reactions, foundation data and existing structural condition.

Hoisting Arrangement

Electric hoist or open winch, main and auxiliary hooks, trolley quantity, reeving, lifting speeds and synchronization requirement.

Controls and Safety

Pendant, radio or cabin operation, variable-frequency drives, positioning, anti-sway, collision control and required monitoring.

Environment and Power

Voltage, frequency, phase, ambient temperature, dust, humidity, corrosion, hazardous area and indoor or outdoor exposure.

Delivery Boundary

Destination, trade term, runway scope, installation, inspection, testing, training, spare parts, documentation language and schedule.

Double Girder Overhead Crane FAQ

When is a double girder overhead crane preferred?

Double girder construction is normally considered for higher capacities, longer spans, demanding duty, improved hook height, open-winch trolleys, multiple hooks, walkways or process-specific attachments.

Is a double girder crane always more expensive than a single girder crane?

The bridge normally has greater structural weight and more complex trolley arrangements. Total project value depends on whether the double girder design avoids building changes, improves hook height or supports duty that a single girder crane cannot provide.

What is the difference between an electric-hoist and open-winch double girder crane?

An electric hoist is a packaged lifting unit suited to defined general-duty ranges. An open-winch trolley separates drum, motor, gearbox, brakes and reeving for higher capacity, heavier duty, redundancy or process customization.

Can a double girder overhead crane have two trolleys?

Yes. Two trolleys can operate independently or in coordinated modes for long loads, rotation and multiple pick points. Combined capacity, load sharing, trolley collision limits and control authority require definition.

Does double girder construction improve lifting height?

A top-running trolley can travel above or between the girders and often places the hook closer to roof level. Actual hook height depends on rail elevation, girder depth, trolley envelope, hook block and maintenance clearance.

What working class is required?

Working class follows the load spectrum, lifts per hour, travel, shifts and annual service. The published general electric-hoist family covers A3–A6; process or high-duty cranes require separate mechanism and crane classification.

Can an existing runway support a new double girder crane?

Only after structural verification. The assessment should use actual crane self-weight, wheel loads, trolley position, lifted load, impact, lateral forces, rail condition and support capacity.

How much does a double girder overhead crane cost?

Installed-market examples place a general 5 t system near US$60,000 and a 10 t system near US$100,000 under stated North American conditions. International projects require quotations based on complete equipment and site scope.

Which information has the greatest effect on price?

Capacity, span, lift, duty, trolley architecture, speed, runway length, controls, environment, structural work, freight, installation access and testing boundary create the largest cost differences.

What should a final quotation include?

The quotation should identify parameters, working class, mechanisms, runway reactions, control system, safety devices, documents, tests, packing, freight, installation, commissioning, training, spare parts, schedule and exclusions.

Request a Double Girder Overhead Crane Quote

Submit the load list, capacity, span, lifting height, runway drawings, operating duty, trolley requirement, motion speeds, control mode, power supply, environment, installation boundary and destination. Henan Mine Crane will prepare a coordinated technical configuration and commercial quotation.

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21 11 月, 2024

Dam Gantry Crane for Gates & Stoplogs

GATE HANDLING EQUIPMENT · PROJECT ENGINEERING · LIFECYCLE SUPPORT

Dam Gantry Crane for Gates & Stoplogs

Henan Mine Crane supplies QM dam gantry cranes for lifting, lowering and transferring water-control gates and stoplogs. The equipment package brings together the gantry, hoisting arrangement, gate connection and controls for your dam layout.

From crane selection and manufacturing to agreed commissioning support, we help turn your gate-handling requirements into a defined equipment solution and an itemized quotation.

Discuss Your Dam Crane Project
Explore Our Supply Package

QM gate-hoist gantry arrangement. Equipment dimensions and lifting positions are tailored to the project.

A Gate-Handling Solution for Your Dam

A dam gantry crane, also called a dam-top or dam-crest gantry crane, travels along rails to connect gate slots with deck transfer, storage and maintenance positions. It handles the movement that a fixed gate hoist cannot provide between those locations.

Our QM product family is configured around the gate and the site. The resulting package combines lifting duty, reach, connection geometry and outdoor protection, with a clear boundary between crane supply and site works.

What Henan Mine Crane Can Provide

A project-specific crane arrangement

We develop the crane layout around the working positions: gate pickup, transfer, maintenance and parking. The arrangement makes the proposed lifting reach and clearances visible before manufacture.

A coordinated equipment package

The supply package can include the gantry, hoisting mechanisms, gate-handling beam, travel system and controls. Included equipment and optional functions are listed together in the technical offer.

Support through installation and operation

Installation guidance, commissioning, training and spare-parts support can be included in the project scope. The commercial offer identifies the selected service package and responsibilities.

Your project offer: a proposed configuration, technical schedule and itemized supply scope. Detailed approval drawings and handover documentation follow the agreed engineering and delivery stages.

QM Dam Gantry Crane Equipment Package

Equipment / parameter	How the package is configured
Product family	QM hydraulic gate-hoist gantry crane for water-control equipment.
Main hoisting system	Rating based on suspended load and the approved gate operating-force cases; single or coordinated lifting positions as appropriate.
Gate connection	Beam and attachment arrangement matched to gate lifting points and slot clearances.
Gantry and runway coverage	Rail span, travel and lifting reach matched to gate bays, transfer route and parking position.
Lifting stroke	Travel above and below rail matched to pickup, transfer and maintenance elevations.
Operating speeds and controls	Motion and positioning configuration matched to the handling sequence and duty.
Auxiliary lifting	A separate maintenance lifting arrangement where included in the project package.
Outdoor service	Coating, drainage, electrical protection and parking restraints selected for site exposure.

Capacity, span, stroke, speeds and duty classification are project-specific. The technical schedule identifies the proposed values and their design basis; the approved drawings define the manufactured configuration.

Equipment for Spillway, Intake and Tailrace Handling

Application	Crane solution	Practical result
Spillway stoplogs	Lifting arrangement and beam for individual elements, with access to the storage rack.	Place and recover stoplogs through the maintenance sequence.
Intake gates	Gate-specific attachments, lifting stroke and controlled approach to the guides.	Move the gate between its slot and the deck handling position.
Tailrace / draft-tube gates	Below-rail lifting coverage and transfer to the maintenance area.	Support isolation-gate handling during generating-unit maintenance.
Removable trash racks	Panel lifting connection and deck transfer coverage.	Remove rack sections for inspection or replacement.

Gate-panel handling and debris cleaning are separate functions. A cleaning grab or rake belongs in the package only when that duty is included.

Crane Configurations We Can Develop

We translate the gate attachment geometry and handling route into a lifting arrangement. The configuration review connects each operating requirement with a mechanism, interface or control function.

Project requirement	Proposed solution	Engineering output
A central pickup or lifting beam	A suitable single lifting position and gate connection.	Attachment geometry, approach clearance and load basis.
A gate lifted at two sides	Coordinated lifting arrangement for the approved two-point geometry.	Point loads, alignment limits and synchronization concept.
Pickup below the water surface	Gate-handling beam with a defined engagement and release arrangement.	Beam interface and connection-verification method.
Several bays on one runway	Rail travel and working coverage across the selected positions.	Coverage layout and operating sequence.
Replacement of an existing crane	A new arrangement evaluated against the existing runway and deck.	Proposed wheel reactions and an interface review for civil verification.

Emergency closure and movement under flow are developed as specific operating duties. Their mechanism, power-loss response and acceptance conditions are addressed separately from routine maintenance handling.

Dam Gantry Crane Compared with Other Lifting Arrangements

Equipment	What it provides	Application boundary
QM dam gantry crane	Gate lifting and transfer between working positions along the runway.	Combines gate interfaces, operating forces and crane travel.
Fixed gate hoist	Dedicated gate operation at one location.	Useful for immediate local operation or simultaneous operation of several gates.
Double-Girder Gantry Crane	Outdoor lifting of machinery and dry components.	Gate operation under water loads requires a separate engineered configuration.
Truss Gantry Crane	Outdoor construction and component handling.	General handling duty does not establish gate holding or emergency capability.
Electric-Hoist Overhead Crane	Lifting within an indoor maintenance bay.	Building runway coverage differs from dam-deck and submerged pickup access.

A mobile crane serves gate bays in sequence. We evaluate the handling route and required availability when discussing whether one shared crane is appropriate.

Engineering the Gate Load and Lifting Interface

We use the approved gate-load schedule to develop the crane rating and lifting arrangement. The review covers the gate, suspended beam and gear, load distribution at the attachments and the applicable wet operating-force cases. Hydraulic force calculations remain part of the gate design.

For scale, a 40 t gate with 2 t of beam and rigging has a dry suspended mass of 42 t, approximately 412 kN of weight. This illustrative calculation is not a crane rating: friction, buoyancy, hydraulic forces and the design criteria still affect the selection.

The lifting-interface design connects the crane to the gate. Beam geometry, guide entry, connection confirmation and controlled release are addressed as one handling sequence, rather than left as unrelated accessories.

QM gate gantry crane front rendering showing lifting positions — Front view of the QM arrangement: lifting positions follow the gate attachment geometry.

QM dam gantry crane perspective rendering with service access — The crane layout combines structural reach, hoisting arrangement and maintenance access.

Controls and Protection Matched to Gate Duty

Positioning and alignment

We develop the motion-control arrangement for gate placement and the selected lifting geometry. Two-point lifting includes an agreed synchronization concept and response to alignment faults.

Holding and power loss

The braking and holding arrangement follows the intended duty. Where emergency functions are included, the project design addresses the stated power-loss scenario and recovery sequence.

Outdoor protection

The package addresses humidity, water exposure and wind. Operating limits and storm-parking restraints are treated separately, with restraint reactions coordinated with the civil interface.

These functions are identified in the technical offer and verified through the agreed test plan. Emergency gate movement under flow requires site-approved hydraulic and operating conditions.

Crane Drawings That Connect with Your Civil Design

Our crane design provides the equipment layout and interface information needed for coordination with the dam and runway. The project drawing package can include working positions, wheel reactions, rail geometry, parking restraints, electrification and service access.

For a replacement, we compare the proposed crane arrangement with the available as-built information. The civil designer verifies the existing supports against the new reactions; the crane design then follows the agreed interface.

Access to brakes, ropes and drives is considered alongside the gate transfer route. Component removal space and erection access are addressed during layout development, reducing the chance of discovering an obstruction after equipment arrives.

Dam-top crane arrangement showing machinery enclosure and service platforms — Dam-top equipment with machinery enclosure, rail travel and service access.

Henan Mine Crane Hydropower Project Experience

Henan Mine Crane’s published pumped-storage project includes a 600 t low-headroom overhead crane with variable-frequency control, coordinated dual-hook lifting and digital monitoring. The project report describes factory assembly and lifecycle quality support.

This is powerhouse lifting equipment. A dam gate crane has its own operating forces and interfaces; the QM proposal addresses those separately. View the pumped-storage crane project

Industry application: Big Bend Dam

Knight Construction & Supply reports commissioning a 40-ton tailrace draft-tube crane at Big Bend Dam in 2021. The application demonstrates a dedicated tailrace handling role. Project contractor: Knight Construction & Supply.

A Dam Gantry Crane Quote with a Clear Supply Boundary

Our quotation separates the crane equipment from optional systems and site services. That gives your procurement team a defined package to budget and compare, with the delivery term, exclusions and service responsibilities stated in the offer.

Quotation line	Package content
Crane equipment	Gantry, main hoisting arrangement, travel drives and service access.
Gate-handling interface	Beam, connecting hardware and the contracted engagement / release arrangement.
Electrical and controls	Operating modes, positioning, protection and synchronization where included.
Site interfaces	Rail and electrification supply, restraints and related installation scope as agreed.
Delivery and site services	Packing, transport, erection support, commissioning and training as selected.
Operating support	Documentation, selected spare parts and the agreed warranty and service terms.

A public W 031 hydropower gantry listing from Hebei Weiyuan advertises US$10,000–300,000 per piece. That broad advertisement does not define a matching configuration or installed cost. Your Henan Mine Crane offer is based on the selected equipment and project scope.

A preliminary offer identifies the available design basis and open engineering items. The final equipment quotation follows the confirmed gate loads, arrangement and supply package.

From Equipment Proposal to Handover

Project stage	Our contribution	Project output
Technical proposal	Develop the equipment configuration and identify the supply boundary.	Proposed arrangement, technical schedule and commercial offer.
Detailed engineering	Develop the structural, mechanical and control arrangement for approval.	Project drawings and interface information under the agreed documentation scope.
Manufacture and inspection	Produce and inspect the equipment against the approved design.	Manufacturing and test records required by the agreed inspection plan.
Dispatch	Prepare identified components for the selected transport route.	Packing information, component identification and shipment coordination.
Installation and commissioning	Provide the contracted site guidance or service package.	Commissioning and acceptance records under the approved procedures.
Handover	Provide the agreed operating documentation and training.	Operation and maintenance information, parts identification and support contacts.

The project schedule links drawing approval, manufacture, inspection, dispatch and site work. On-site attendance and installation responsibilities are defined in the offer; civil works and plant operating approvals remain with the appointed project parties.

Support After the Crane Enters Service

Henan Mine Crane offers technical support, maintenance guidance and replacement-parts assistance. We help identify parts from the crane model, nameplate, drawings and component details, and review equipment information for troubleshooting.

For planned maintenance, the support scope can cover ropes, brakes, lifting connections, travel mechanisms and control functions. Warranty coverage, site attendance and spare-parts supply arrangements are set out in the commercial agreement.

Start with the Information You Already Have

A gate drawing, existing crane photo or brief project description is enough to start a technical discussion. Include the application, approximate load, project country and planned installation date where available. We help organize the remaining equipment-selection questions as the proposal develops.

Request a Crane Proposal
Contact Henan Mine Crane

What happens next: we review the lifting task and site layout, discuss a suitable arrangement and define the equipment and service scope for quotation.

Dam Gantry Crane FAQ

What can Henan Mine Crane supply for a dam gantry project?

A QM crane package can include the gantry, hoisting arrangement, gate connection, travel and controls, together with project engineering and selected site services. The quotation lists the included equipment and service responsibilities.

Can you develop a solution from preliminary gate information?

Yes. We can begin with available gate information and a site layout. The preliminary proposal identifies open items; approved loads and interfaces form the basis for final design.

Can one crane serve several gates?

We can evaluate a shared runway arrangement for multiple gate positions. Coverage, travel time and the required operating sequence determine whether the shared crane suits the plant.

Can you provide synchronized two-point lifting?

We can develop a coordinated lifting arrangement for the gate geometry and specified point loads. The technical offer defines the synchronization functions and alignment limits.

Can you replace a crane on an existing dam runway?

We can develop a replacement arrangement and provide its interface information. Reuse of the runway follows a survey and civil verification of the proposed reactions.

Are emergency gate functions included?

They are included only when part of the contracted engineering scope. The proposal addresses the specified water conditions, gate sequence, power-loss response and acceptance requirements.

Do you provide installation and commissioning support?

Support can be included in the project offer. The selected package identifies site guidance or attendance, commissioning work and the responsibilities of each party.

What documentation accompanies the crane?

The agreed handover package includes operating and maintenance information and the contracted drawings and test records. Documentation requirements are listed during technical and commercial review.

Henan Mine Crane · Technical information reviewed: 2026

Get a Dam Gantry Crane Equipment Proposal

Work with Henan Mine Crane on the crane arrangement, gate-handling package and delivery scope for your dam project. Start with your available drawings or a brief description of the lifting task.

Request a Quote
Email Project Drawings

Email: info@hnksglobal.com

Henan Mine CraneDiscuss your requirements ↗

20 11 月, 2024

Biomass Cranes for Efficient Fuel Handling

BIOMASS STORAGE · FUEL BLENDING · BOILER FEEDING

Biomass Cranes for Efficient Fuel Handling

Move wood chips, bark and other loose biomass from reception to storage and feed hoppers with an engineered grab crane from Henan Mine Crane.

We supply the crane, selected fuel grab and controls as a coordinated package. Your proposal includes the working layout, handling-capacity calculation and plant interfaces, with commissioning and spare-parts options.

Request a Biomass Crane Quote

Find Your Fuel Configuration

Intelligent grab crane platform. Fuel grab geometry and the final control package are engineered for the biomass installation.

Keep Fuel Moving from the Receiving Pit to the Boiler

A biomass crane transfers fuel in batches: it clears incoming deliveries, distributes material through the store, blends selected stocks and replenishes the feed hopper. The downstream feeder meters fuel to the boiler. We engineer the crane around both systems so reception work does not consume the capacity needed for feeding.

One coordinated equipment package

Bridge, trolley, hoisting system, fuel grab and controls are selected together. This keeps grab self-weight, usable payload, motion performance and electrical interfaces within one technical offer.

Useful storage coverage

We map pickup zones, hopper openings, approach distances and maintenance positions onto the fuel-store drawing. An overhead arrangement can reduce dependence on loader aisles inside the covered working area.

A defined route to operation

The offer can include installation guidance, commissioning, operating instruction and recommended spares. Equipment, site services and plant responsibilities are itemized for procurement.

Biomass Crane Configuration and Technical Details

Item	Configuration supplied for the project
Crane arrangement	Overhead grab crane for a fuel hall or bunker; gantry arrangements evaluated for suitable outdoor storage.
Base grab-crane family	QZ catalogue family: 5–20 t. The biomass-duty configuration, grab and automation are selected for the installation.
Lifting capacity and payload	The technical schedule separates rated lifting load, grab self-weight and net fuel payload.
Grab volume and closure	Selected from fuel density range, particle size, moisture, required throughput and hopper dimensions.
Span, travel and lifting height	Dimensioned from runway centres, storage depth, discharge elevation and the usable working envelope.
Motion speeds and duty	Hoisting and travel speeds, acceleration and duty classification matched to the calculated load spectrum and cycles.
Operating modes	Manual, assisted cycles or engineered automatic operation, with the included functions stated in the offer.
Plant interfaces	Hopper demand, level signals, downstream readiness, restricted zones and agreed plant-network communications.
Delivery documentation	Arrangement drawings, technical schedule, electrical documentation, manuals and contracted inspection records.

The QZ catalogue capacity identifies the base product family. It does not establish fuel throughput or suitability for a particular continuous-duty cycle. Those values are set out for the offered crane.

Choose the Grab for the Fuel You Actually Handle

Fuel form	Handling approach	What our selection addresses
Wood chips	A clamshell or other bulk-material grab matched to the chip characteristics.	Bucket volume, penetration, retained load and discharge into the receiving hopper.
Bark and fibrous residues	A grab evaluated for long pieces, interlocking material and incomplete closure.	Tine or shell geometry, closing action and the risk of material hanging across the opening.
Wood pellets and similar granular fuels	A bulk grab selected for retention and controlled discharge.	Fines leakage, drop height, pellet damage and dust at transfer points.
Loose agricultural residues	Material-specific grab selection using the actual size and compaction range.	Low bulk density, uneven filling and the time needed to obtain a useful payload.
Straw or biomass bales	A separately engineered bale clamp or bale-handling attachment.	Bale dimensions, mass, wrapping, gripping method and storage pattern.

A single grab will not suit every fuel stream. For plants switching between fuels, we evaluate the density range, attachment changeover and controls needed for each operating mode.

Select for the Whole Fuel-Handling Shift

Our engineering review connects boiler demand with delivery peaks and storage movements. Low-density fuel can fill a large grab without producing much mass; a denser fuel can reach the permitted suspended load before the grab is full.

Operating condition	How we develop the arrangement
Deliveries concentrated into a short daily window	Calculate receiving-pit clearance alongside ongoing hopper replenishment.
Several fuel grades or storage zones	Map stock locations and blending transfers, with fuel segregation and task priorities included where required.
A narrow hopper or restricted headroom	Match grab opening, approach height, travel path and discharge control to the available space.
Automatic night-shift feeding	Develop task scheduling, hopper signals, sensing, alarms and a controlled recovery mode.
Operation during crane maintenance	Assess buffer storage, recovery time, spare-grab arrangements and any alternative handling route.

Biomass Crane Compared with Other Fuel-Handling Arrangements

Arrangement	Where it fits	Effect on the plant layout
Intelligent grab overhead crane	A covered store needing multiple pickup zones, blending and automatic hopper replenishment.	Travels above the store; runway structure, headroom and service access form part of the layout.
Moving floor and conveyor system	A defined reclaim and transfer route with comparatively fixed material flow.	Useful where continuous reclaim is the main task; blending and access depend on the storage design.
Wheel loader with a receiving hopper	Sites needing mobile handling across accessible floor areas.	Requires traffic routes, turning space and an operating plan for vehicles and people.
Grab-and-hook gantry crane	Suitable outdoor auxiliary handling or mixed bulk and equipment duties.	Uses ground-supported runways and must suit the fuel, weather and operating frequency.
Dedicated bale-handling crane	Straw or other packaged biomass delivered as bales.	Uses a bale-specific attachment and storage strategy instead of a loose-fuel bucket.

We develop the crane and its transfer interfaces around the chosen fuel-handling system. A crane feeding a buffer hopper can work alongside conveyors and metering equipment.

Size by Tonnes per Hour, Then Check the Suspended Load

Net fuel payload depends on the grab’s useful volume, the fuel bulk density and how well it fills. Total handling demand includes receiving, blending and rehandling as well as boiler feed.

Illustrative wood-chip calculation

Assume a 6 m³ grab, fuel density of 0.25 t/m³ and an effective filling factor of 0.80. These are calculation inputs for this example, not specifications of an offered crane.

Calculation	Result
Fuel payload: 6 × 0.25 × 0.80	1.20 t per cycle.
A complete 120-second cycle at 75% productive utilisation	1.20 × (3,600 ÷ 120) × 0.75 = 27 t/h of handling capacity.
If the same fuel stream falls to 0.15 t/m³	Payload becomes 0.72 t; calculated capacity falls to 16.2 t/h with the other assumptions unchanged.
If grab self-weight is assumed to be 2.20 t	The first condition produces 3.40 t of suspended mass before additional attachments. The maximum fuel density must also be checked.

What this means for selection: the lightest fuel may govern the volume and cycle rate, while the densest permitted fuel may govern lifting load. We check both and state the assumed routes, filling factor and productive time in the capacity calculation.

Boiler thermal output alone is insufficient for crane sizing. Fuel consumption also depends on heating value, moisture and plant efficiency; the boiler supplier’s mass-flow requirement provides the feeding basis.

Control the Sequence from Hopper Demand to Fuel Delivery

For an automatic system, a hopper demand signal starts a handling task. The crane checks the permitted route and destination readiness, collects fuel from the assigned zone and discharges inside the programmed opening area.

Henan Mine Crane intelligent grab overhead crane structure and trolley arrangement — Double-girder intelligent grab crane structure. The biomass grab, sensors and plant interfaces form part of the selected project package.

Receiving and feeding priorities

The offered control sequence can prioritize hopper replenishment while allocating available cycles to truck reception, storage distribution and blending.

Positioning and load control

VFD motion control, position feedback, anti-sway and weighing can be included. Pile-surface sensing and slack-rope protection are specified where required by the selected grab and automation concept.

Clear operating and recovery modes

The control package identifies manual access, assisted cycles, automatic functions, alarms and recovery procedures. Multiple-crane coordination is engineered when included.

The interface schedule defines signals exchanged with the plant PLC or DCS, their purpose and the response to a lost signal. The hopper and downstream feeder remain part of the coordinated process.

Project Experience in Automated Fuel and Bulk Handling

Biomass industry example: Kaunas, Lithuania

Konecranes’ 2013 CXT Biomass brochure documents a New Heat project at a 10 MW boiler house in Kaunas. The fuel hall had three tipping bunkers, three storage areas and a double hopper. The installation used a 4 t hoist and a 2.5 m³ hydraulic clamshell grab, with automated operation, sway control and slack-rope prevention.

This was a Konecranes installation. It illustrates why cycle calculations, building clearance and the fuel-store layout matter alongside hoist capacity; its dimensions and ratings are not Henan Mine Crane product specifications.

Henan Mine Crane: commissioned automatic grab technology

Henan Mine Crane’s December 2025 project report records an automatic grab crane entering service at a waste incineration power generation facility. Its published functions include variable-frequency control, absolute-encoder feedback, anti-sway, fixed-point grabbing and constant-weight cyclic operation.

This is experience in an adjacent fuel-handling application. A biomass proposal receives its own grab, material-flow and operating-duty selection.

Build Service Access into the Fuel Store

A dependable feeding arrangement includes a practical way to inspect the crane, service the grab and recover from a stoppage. We develop the following provisions with the equipment layout:

Provision	Delivery benefit
Grab parking and service position	An accessible landing area for inspection, wear-part replacement and attachment changeover.
Machinery and sensor access	Platforms and access arrangements for the selected crane, with cleaning access for sensors where fitted.
Wear parts and operational spares	An itemized recommendation for ropes, brakes, grab wear parts and selected electrical components.
Maintenance and control records	Supplied manuals, parts identification and contracted control-system backup and access provisions.

The available hopper buffer, expected repair duration and alternative fuel route determine what the plant can sustain during an outage. Where two cranes are proposed, we assess remaining reach and throughput when one is unavailable.

Protection for Dust, Moisture and Controlled Access

Fuel properties and the building environment guide enclosure protection, coatings, cable systems and cabinet ventilation or cooling. The crane package includes the agreed load protection, motion limits, emergency stops and operating-zone controls.

For a classified combustible-dust area, the proposal identifies the applicable equipment suitability and certification scope. Dust protection and explosion protection are separate requirements. Truck-tipping zones, personnel access and maintenance isolation are addressed in the agreed operating logic.

Crane controls can exchange fire or plant-alarm signals where specified. The fuel store’s fire detection, suppression and process protection remain coordinated plant systems.

Biomass Crane Price, Delivery and Acceptance

Henan Mine Crane quotes the complete selected configuration. Grab volume and self-weight, span, lift, operating duty, automation and installation conditions all affect the offer.

Quotation item	Scope shown in the offer
Crane and fuel grab	Bridge, trolley, lifting machinery, selected grab, drives and crane controls.
Automation and plant integration	Included sensors, operating sequences, software functions and plant interfaces; optional upgrades listed separately.
Runway and electrification	Supply boundaries for rails, runway steelwork, conductor systems, cables and incoming power.
Delivery and site services	Packing, delivery basis, installation guidance, commissioning, training and destination-specific service scope.
Testing and handover	Agreed factory inspections, applicable load tests, site functional checks and representative fuel-handling acceptance conditions.

The commercial proposal states lead time, warranty terms and exclusions. Equipment shipment and site services are separated so the project team can compare quotations on the same basis.

For performance acceptance, the test uses the agreed fuel properties, pickup and discharge route, and workload split. Factory motion testing verifies the equipment functions; the site test establishes performance in the actual fuel store.

Start with a Layout and Your Fuel Requirement

Send a fuel-store drawing, the fuel types and the required boiler-feed rate. If the layout is still being developed, a sketch and daily delivery profile are enough to begin the initial engineering review.

Your proposal: a recommended crane and grab arrangement, capacity calculation basis, operating-mode description, plant interfaces and itemized equipment and service scope.

Send Your Fuel-Handling Enquiry

Biomass Fuel-Handling Crane FAQs

What is a biomass crane?

A biomass crane moves fuel between receiving areas, storage zones and feed hoppers. For loose fuel, it normally uses a grab. Bale handling requires a suitable bale attachment and a separately engineered handling arrangement.

Can one grab handle wood chips, bark and pellets?

Sometimes, but compatibility depends on particle size, density, moisture, closure and discharge behaviour. We evaluate the permitted fuel range and identify any attachment changes or operating limits in the proposal.

Does the crane feed the boiler continuously?

The crane normally replenishes a buffer or feed hopper in batches. Downstream equipment meters fuel to the boiler. Crane capacity, hopper storage and the feeding sequence are selected together.

How is the required lifting capacity calculated?

The rating is selected against the complete permitted suspended load, including the grab, fuel and applicable attachments. Net fuel payload and tonnes-per-hour performance are calculated separately.

Can the crane run automatically at night?

Automatic operation can be engineered with the required sensing, hopper signals, zone controls and recovery modes. The offer defines the functions and the plant supervision and intervention arrangements.

Can you replace a crane in an existing biomass hall?

We can assess the existing runway, clearances, hopper locations and electrical interfaces. The proposed arrangement identifies wheel reactions, working coverage and installation requirements.

What is included in a biomass crane quotation?

The offer identifies the crane and grab, control functions, electrification, documentation, spares and selected site services. Delivery time, warranty and exclusions are stated for the proposed configuration.

Henan Mine Crane · Technical information reviewed: 2026

Request a Biomass Crane Proposal

Get a crane and grab package designed around your fuel, storage building and boiler demand. Send your layout to Henan Mine Crane for an engineered arrangement and itemized quotation.

Request a Quote

Email Fuel-Store Drawings

Email: info@hnksglobal.com

Henan Mine CraneDiscuss your requirements ↗

19 11 月, 2024

5 Ton Overhead Crane

Henan Mine Crane · 5 Tonne Lifting Systems

5 Ton Overhead Crane

Configure a 5 ton overhead crane for moving dies, machine components, steel fabrications and maintenance assemblies. Henan Mine Crane manufactures single-girder, double-girder and suspended bridge systems around the required load, building layout and operating cycle.

For general indoor hook handling, a single-girder electric-hoist arrangement is a practical starting option. Compare it with a double-girder or underhung design when hook height, runway conditions or the handling process calls for a different layout.

Request A Quote Compare 5 Ton Configurations

Single-girder electric-hoist structure. This product illustration shows the arrangement; the supplied 5 t crane dimensions are defined in the technical proposal.

RATED CAPACITY

5 t / 5,000 kg

GENERAL WORKSHOP OPTION

Single Girder + Electric Hoist

OTHER BRIDGE ARRANGEMENTS

Double Girder & Underhung

SPECIFICATION INPUTS

Span, Lift, Duty & Environment

Is a 5 Ton Overhead Crane the Right Capacity?

The capacity on this page is 5 metric tonnes, or 5,000 kg. If your specification uses US short tons, state the unit explicitly. For a hook crane, the payload and separately suspended lifting gear must fit within the permitted load for the lifting arrangement.

Capacity example: a 4,800 kg component plus a 350 kg lifting beam and slings totals 5,150 kg. That exceeds a 5,000 kg rating. Include the complete suspended load when requesting the crane specification.

Machining and Die Handling

Transfer fixtures, dies and workpieces between machines and preparation areas. Define load orientation, lifting points and the required placement control.

Fabrication and Assembly

Move frames and assemblies within a production bay. Check their dimensions and the complete handling route around equipment and services.

Warehouse and Maintenance

Handle suitable unit loads or remove machinery components. Confirm access above racks, repair benches and the equipment being serviced.

Selection Considerations

01 / LOAD

Maximum and Typical Loads

List the heaviest planned lift, usual payload, lifting attachments and any expected change in production. Include unusual load shapes and centre-of-gravity positions.

02 / COVERAGE

Span and Hook Coverage

Provide runway centreline spacing, travel length and pickup and placement points. Check side and end approaches as well as the nominal crane span.

03 / STRUCTURE

Building and Supports

Show runway elevation, roof members, doors, services and available hook height. Existing supports or a proposed freestanding runway need assessment for the selected crane reactions.

04 / DUTY

Operating Cycle

Describe lifts per hour, load distribution, shifts and positioning moves. Specify temperature, dust, moisture, corrosion and any hazardous-area conditions.

Single and double girder describe the bridge beams. Top running and underhung describe how the bridge travels on its runways. A hoist travelling below one girder does not by itself make the whole crane an underhung design.

5 Ton Overhead Crane Compared with Other Overhead Crane Configurations

Compare bridge structure and application requirements at the same rated load. The linked pages describe product families; special-purpose configurations require confirmation of their 5 t rating, lifting attachment and operating duty in the proposal.

Configuration	Arrangement	Application	Selection Point
Single-Girder Overhead Crane	One bridge girder with a travelling electric hoist.	Routine workshop, assembly and warehouse hook handling.	Compare hook height, approaches, hoist duty and runway loading.
LH Double-Girder Overhead Crane	Two bridge girders support the electric-hoist trolley.	Projects needing a different trolley layout or lifting envelope.	Confirm the complete crane dimensions and duty; girder count alone does not establish service class.
LX Underhung Overhead Crane	Bridge end carriages travel on the lower flanges of suitable runway beams.	Layouts where a suspended runway arrangement suits the building.	Assess beams, connections, support loads and clearances. Roof suitability requires verification.
Explosion-Proof Overhead Crane	Equipment protection is selected for the classified environment.	Handling in a specified hazardous gas or dust area.	Provide the area classification, substance information and documentation requirements.
Grab Overhead Crane	A grab and lifting system handle loose bulk material.	Bulk loading, transfer and discharge tasks.	Define grab mass, material density, fill condition and throughput together.
Electromagnetic Overhead Crane	A lifting magnet and power system handle suitable steel products.	Handling selected plates, sections or other ferromagnetic loads.	Account for magnet mass, material condition and the required response to loss of power.
Metallurgical Overhead Crane	The crane is designed for the stated hot-material process.	Specified steelmaking or other thermal handling duties.	Describe heat exposure, load containment and fault consequences; molten-metal lifting needs a dedicated design.

5 Ton Overhead Crane Specifications

Henan Mine Crane publishes separate 5 t tables for the following three product families. These catalogue options provide a starting reference. The approved proposal defines the supplied combination, operating duty and building interfaces.

Parameter	Single-Girder Reference	LH Double-Girder Reference	LX Underhung Reference
Rated capacity	5 t	5 t	5 t
Listed spans	7.5, 11.5, 14.5, 17.5, 19.5, 22.5, 25.5, 28.5 m	7.5, 10.5, 13.5, 16.5, 19.5, 22.5, 25.5 m	3.5, 8.5, 12.5, 16.5, 20, 22.5 m
Listed lifting heights	6, 9, 12, 18, 24, 30 m	6, 9, 12, 18, 24, 30 m	6, 9, 12, 18, 24, 30 m
Hoisting speed reference	8 m/min or 8/0.8 m/min	8 m/min or 8/0.8 m/min	8 m/min or 8/0.8 m/min
Trolley travel reference	20 or 30 m/min	20 m/min	20 m/min
Bridge travel reference	20 or 30 m/min	20 m/min	20 m/min

The 8/0.8 m/min entry denotes a two-speed hoisting option. Listed values are model references, and every combination requires confirmation. Lifting height describes vertical hook travel; it does not establish the minimum building height.

Confirm crane and mechanism duty, control method, site voltage, frequency and phases separately. Obtain the selected crane weight, wheel loads, wheel spacing, rail or beam interface and hook approaches in the project drawings.

Headroom, Hook Coverage and Runway Loads

Double-girder electric-hoist bridge crane from Henan Mine Crane — Double-girder electric-hoist arrangement. Compare its crane envelope, highest hook position and runway interfaces against the workshop drawing.

Check the Complete Lifting Envelope

Show the highest and lowest required hook positions, load dimensions, slings or lifting beam, and any extraction distance above a machine. Allow for the crane structure, trolley, hook block and clearances to roof members and services.

A low-headroom hoist and an underhung bridge are different design choices. Compare dimensioned arrangements at the required hook position. Include door tracks, lights, ducts and the load route between stations.

Verify Runway Compatibility

A runway previously carrying a 5 t crane may still need modification for a replacement. Different crane weights, wheel spacing, reactions and rail interfaces can change the support requirements.

Where existing building steelwork is unsuitable, a separate engineered support system may be considered. Its columns, bracing and foundations must fit the site and handling routes.

Hoisting, Travel and Control Options

Hoisting Motion

The hoist raises and lowers the load. Select hook travel, braking and speed control around the lifting task, especially when placing a component into machinery.

Trolley Motion

The trolley or travelling hoist moves across the bridge. Its dimensions and stopping positions determine usable side approaches.

Bridge Motion

End carriages move the bridge along the runways. The drive arrangement and runway alignment must work together over the required travel length.

Pendant or radio control should suit operator visibility and access. Discuss variable-speed requirements through the Frequency-Conversion Overhead Crane configuration. Frequent starts, short positioning moves and repeated near-capacity lifts all form part of duty selection; a 5 t rating alone does not define continuous operating capability.

Safety Features and Application Requirements

Include the safety and control schedule in the technical agreement, with required functions and their verification method identified for the selected crane.

Load and Motion Protection

Specify overload protection, hoisting limits, travel limits, brakes, emergency stops and applicable electrical protections. Agree the inspection and functional checks for acceptance.

Runway and Operator Safety

Define end stops, buffers and relevant wheel-protection details. Assess shared-runway separation, operator visibility and safe access for inspection and isolation.

Application-Specific Protection

Hot loads, lifting magnets and classified hazardous areas require additional design decisions. Define thermal protection, braking or retained-load functions around the actual process.

For two-hoist handling, review the Double-Trolley Overhead Crane arrangement. State individual and shared-load limits, lifting-point spacing and coordinated movements. Two hoist ratings cannot simply be added to establish the permissible load of the crane.

Manufacturing and Order Documentation

Crane structure manufacturing workshop shown by Henan Mine Crane — Crane manufacturing workshop photographed for the Henan Mine Crane factory display.

Review the Henan Mine Crane Factory Scene Display alongside the product references above. For your crane, agree the drawings, component identification and inspection records that accompany the order.

General arrangement drawing with crane envelope and hook approaches.
Runway interface data, wheel loads and support reactions.
Component schedule, electrical drawings and operating manuals.
Factory and site inspection and test records within the agreed supply scope.

Specify the project location and required standards or documentation before ordering. The technical agreement should establish applicability, responsibilities and acceptance requirements.

Installation, Commissioning and Maintenance

Prepare the Site

Survey runway geometry and clearances, confirm structural suitability and arrange the incoming electrical supply. Plan unloading, assembly space and installation equipment.

Agree Commissioning

Define who supplies runway beams, rails, conductors and supports. Agree site inspection, functional testing, applicable load tests, handover and operator familiarisation before installation.

Maintain the Complete System

Plan access to ropes, hooks, brakes, limits, wheels, drives and electrical equipment. Set inspection and maintenance intervals using the supplied manuals, operating duty and applicable requirements.

For an operating workshop, coordinate the installation sequence and required shutdown with production. Confirm component replacement clearances and spare-parts requirements during the layout review.

What Determines a 5 Ton Overhead Crane Price?

A firm 5 ton overhead crane price follows the agreed span, lifting height, duty, controls and operating environment. Crane structure, supporting steelwork and installation scope can change the total cost substantially even when the rated capacity is identical.

When comparing 5 ton overhead cranes for sale, request itemised quotations against the same specification. Confirm the selected components, delivery terms and responsibilities in each of these areas:

Crane Equipment

Bridge, end carriages, hoist or trolley, controls and specified protective functions.

Runway and Electrical Scope

Rails or beams, supports, foundations, conductors and incoming power interfaces.

Delivery and Site Services

Packing, transport, installation, testing, documentation, commissioning and agreed support.

Send your drawing and operating requirements to request a 5 ton crane quotation. Confirm the production and delivery schedule after the technical scope and inspection requirements are agreed.

5 Ton Overhead Crane FAQ

Is a 5 ton overhead crane the same as a 5 ton bridge crane or EOT crane?

These terms commonly describe the same electrically powered moving-bridge lifting system. The specification should identify the bridge structure, runway arrangement, hoist and capacity unit so that quotations describe the same equipment.

Should I choose a single-girder or double-girder 5 ton crane?

Compare usable hook height, side approaches, crane duty, runway reactions and total installed scope. A single-girder electric-hoist design is a starting option for general handling; a double-girder layout is evaluated where the required lifting envelope or equipment arrangement benefits from it.

How much building height does a 5 ton crane need?

There is no single minimum for every configuration. Provide the required highest hook position, load and rigging dimensions, runway elevation, roof structure and overhead services. A dimensioned proposal establishes the remaining clearances.

Can a 5 ton crane be installed on an existing runway?

It can be assessed using the runway survey, rail or beam details, support information and new crane reactions. The old crane rating alone is insufficient: wheel loads, wheel spacing, geometry and power demand may differ.

Can a 5 ton crane repeatedly lift its full rated load?

The selected duty and mechanism ratings must match the load spectrum and operating cycle. State how often near-capacity lifts occur, the lifting and travel distances, and the number of shifts. Rated capacity does not specify an unrestricted continuous work cycle.

Should I specify 5 tons or 10 tons?

Start with the maximum planned suspended load, attachments and expected production needs. If these exceed the permissible 5 t load, discuss a higher-capacity system. Compare the resulting crane dimensions, supporting structure and cost with the same site information.

Does the quoted price include installation and runway beams?

The supply scope must say so explicitly. Request separate identification of crane equipment, runway components, supports, power supply, freight, installation, testing and commissioning. This makes equipment-only and installed-system quotations easier to compare.

How long does delivery take?

Delivery depends on drawing approval, configuration, component availability, production scheduling, inspection scope and transport route. Confirm the agreed milestones and any site-readiness requirements in the order documents.

Request A 5 Ton Overhead Crane Quote

Send Henan Mine Crane your load details and workshop drawing for a 5 ton overhead crane proposal. Include:

Maximum and typical loads, attachment weights and load dimensions.
Runway span and length, required hook positions and building cross-section.
Operating cycle, environment, power supply and project location.
Required crane, runway, installation, testing and delivery scope.

Request A Quote View All Overhead Crane Products

Henan Mine CraneDiscuss your requirements ↗

18 11 月, 2024

作者： YUWEI, YUWEI

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