分类： Petrochemicals

Product Introduction of Henan Mine Crane’s Intelligent Coke Drum Crane

The Henan Mine Crane Intelligent Coke Drum Crane is a high-end, intelligent material handling solution specifically engineered for dry quenching processes in coking plants. Core-optimized for extreme conditions—including handling 1100°C red-hot coke and 24/7 continuous operation—it precisely addresses industry pain points such as positioning inaccuracies, poor anti-sway performance, high-temperature damage susceptibility, and reliance on manual operation in traditional coke drum cranes.

Henan Mine Crane Intelligent Coke Drum Crane

The equipment integrates core technologies including variable frequency speed control, centralized electrical control + mechanical anti-sway assistance, AI visual monitoring, and remote intelligent management. This enables fully unmanned operation throughout the entire coke drum handling process, providing core support for coking enterprises’ intelligent upgrades and safe, efficient production. With its outstanding adaptability and reliability in harsh conditions, it has been successfully deployed in benchmark projects such as Jiujiang Coking and a major steel enterprise’s dry quenching project, establishing itself as the preferred equipment for intelligent upgrades in the coking industry.

Henan Mine Crane Intelligent Coke Drum Crane

Core Technical Advantages

1. Extreme High-Temperature Protection for Harsh Conditions
   To withstand the 1100°C radiant heat from red-hot coke inside the tank, the lid employs a 200mm-thick insulation layer of 1400°C zirconia-containing ceramic fiber modules, secured with 310S stainless steel anchors. This effectively blocks heat conduction, preventing damage to the main structure. The main beam utilizes Q690 high-strength low-alloy structural steel to ensure long-term stable operation. The electrical system features an IP67 high-protection-grade design paired with sealed dustproof cooling modules, completely mitigating the impact of dust and high temperatures on electrical components.
2. Full-Process Automation for Enhanced EfficiencySupports remote video monitoring and human-machine interaction, enabling unmanned operation throughout the entire process—from coke reception, lifting, and lateral transfer to positioning at the dry quencher top and unloading—eliminating on-site manual intervention and completely mitigating risks of high temperatures and dust exposure to operators.
   Seamless integration with coking plant MES and WMS . Receives operational commands via industrial Ethernet, automatically plans travel paths, and uploads real-time data including load weight, operation counts, and equipment status. Enables closed-loop management of the entire production process, boosting operational efficiency by over 25% compared to traditional manual operations.
3. Safety Redundancy Design Eliminates Production RisksThe hoisting mechanism and electrical control system feature dual redundancy design with dual backup for critical components, preventing equipment failure due to single points of failure. Equipped with nine major safety protections—including overload protection, hoist limit switches, trolley buffer limit switches, and emergency braking—any hazardous scenario triggers one-button shutdown. For unexpected power outages, an integrated UPS emergency power supply automatically drives the crane to smoothly lower the coke drum to a safe position, preventing production line blockages or hot coke spills.
4. Modular Customization for Diverse RequirementsAdopting a modular design philosophy, core parameters can be customized to meet specific needs. Lifting capacities range from 80-160 tons, with spans ranging from 16 to 30 meters and lifting heights from 18 to 30 meters, precisely matching the layout requirements of coking plants of varying scales. For special operating conditions, explosion-proof and corrosion-resistant upgrades can be customized to ensure stable operation in complex environments. The modular design also enhances component interchangeability, reducing maintenance costs.
   

   Henan Mine Crane Intelligent Coke Drum Crane

   Application Scenarios

   Secifically engineered for coking plants’ dry quenching processes, these cranes serve core operations including hot coke transfer, coke drum lifting, top-aligned unloading from dry quenching ovens, and empty drum return. They operate reliably in -30°C to 40°C environments and withstand prolonged exposure to 1100°C hot cokpe radiation, serving as essential equipment for coking enterprises’ intelligent and green production transformation.

   

   Henan Mine Crane Intelligent Coke Drum Crane

   Benchmark Case Endorsements

   ‘s customized intelligent coke drum crane for Jiujiang Coking precisely aligns with its dry quenching production requirements, enabling fully unmanned operations. Post-commissioning, monthly equipment failures average less than once, with red coke spillage incidents reduced to zero—earning high client recognition.
   Two sets of fully automated coke drum cranes delivered to a major steel enterprise have seamlessly integrated into its intelligent production system. By interfacing with the MES system for real-time production data synchronization, they significantly enhance production scheduling efficiency, establishing a benchmark for intelligent upgrades in the coking industry.

   

   Henan Mine Crane Intelligent Coke Drum Crane

Program Overview

Henan Mine Crane manufactured for the global high-end chemical equipment manufacturing field to provide professional gantry cranes overall solutions, can be provided in bulk quantities of multi-specification industrial lifting equipment, of which 400 tons of double girder gantry cranes as a chemical equipment manufacturing field of ultra-large tonnage models, high precision, high safety, high intelligence performance, to meet the needs of heavy-duty chemical equipment lifting, assembling, and other core operational requirements for the upgrading of the global chemical manufacturing industry. Provide stable and reliable equipment support.

Applicable Scenarios

Global high-end chemical equipment production workshop, heavy chemical container manufacturing station, chemical equipment precision assembly site, large-tonnage chemical component lifting operation and other heavy-duty high-precision construction scenarios.

Core equipment and technical advantages

The program takes 400 tons of double girder gantry cranes as the core, which can be matched with 30 sets and more sets of various types of lifting equipment in batch, comprehensively covering the whole process of chemical equipment manufacturing operation requirements, the core technology highlights are as follows:

1. High-precision intelligent control: the whole vehicle adopts PLC + frequency converter communication control, with frequency converter digital filtering technology, which significantly improves the operating accuracy of the equipment and ensures smooth and accurate heavy lifting operations.
2. High-safety anti-shaking design: the control system integrates the logic control of holding brake, anti-swinging mechanism, and light-load high-speed function, which significantly improves the lifting efficiency while guaranteeing the safety of operation.
3. Intelligent monitoring in all dimensions: the driver’s cab is equipped with a rotating integrated operation linkage table, which combines the safety monitoring system and data monitoring system, and the operator can grasp the running status of the equipment in real time through the display screen, making the operation more convenient and intuitive.
4. Super tonnage and heavy load adaptability: 400-ton heavy-duty design perfectly matches the needs of high-end chemical equipment manufacturing for super large-tonnage component lifting, and adapts to the chemical industry’s heavy-duty operation standards.
   

Program core value

1. Breakthrough in heavy-duty operation limitations: 400-ton double girder gantry cranes can complete high-efficiency lifting and loading of chemical heavy equipment, solving the problem of handling and assembly of large-tonnage components.
2. Enhance assembly accuracy and efficiency: the combination of precise control and anti-shaking technology effectively reduces assembly errors, shortens production cycles and improves the quality of chemical equipment manufacturing.
3. Ensure safety throughout the operation: Multiple safety control logics and intelligent monitoring system are linked to comprehensively reduce the risk of heavy-duty lifting, which is in line with the high safety requirements of the chemical industry.
4. Scale delivery capacity: with batch manufacturing capacity, it can simultaneously meet the equipment supporting needs of large-scale chemical manufacturing projects with multiple production lines and work stations, and help the projects to be put into production quickly.

Global Customized Service

Henan Mine Crane manufactured according to the global customer’s plant layout, lifting tonnage, operating conditions and international standards, customized chemical equipment manufacturing special cranes, to provide program design, manufacturing, installation and commissioning, remote operation and maintenance of integrated services, to ensure long-term stable operation of equipment.